ELM EcoPro2 Operation Manual

Professional disc repair machine

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Professional Disc Repair Machine
Operation Manual
Revision # v8.2.2022

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Summary of Contents for ELM EcoPro2

  • Page 1 Professional Disc Repair Machine Operation Manual Revision # v8.2.2022...
  • Page 2: Important Safeguards

    Thank you for purchasing the EcoPro2.Please take a few minutes to read through this manual to become familiar with your new machine and achieve the best results. WE WOULD LIKE TO PREFACE THIS MANUAL WITH: It is important to use your ECO Pro2 on a regular basis to prevent the compound lines from drying.
  • Page 3: Table Of Contents

    Table of Contents Important Safeguards Setup Instructions Contents of Package Description of Parts Setting up the EcoPro Attaching the Bottle Holder Preparing the Water and Polish Bottles Using the KEY CARD Installing the KEY CARD Removing the KEY CARD Starting the EcoPro Operating the Pumps Water Pump 11-12...
  • Page 4: Setup Instructions

    Choose a proper place for installation Before you unpack and setup your EcoPro2, please ensure you have a flat, level surface on which to unpack, situate and operate the machine. There is the possibility that water may leak from the machine if installed incorrectly, so keep any water sensitive material away from unit operational area.
  • Page 5: Contents Of Package

    Contents of Package AC Adaptor and EcoPro2 Machine Bottle Holder Power Cable Pads Compound Bottle Water Bottle (4 pieces) KEY CARD (located in key card slot of machine) Revision # v8.2.2022...
  • Page 6: Description Of Parts

    Description and function of each part Operation Panel LCD indicates status of the machine, Push buttons operate the machine KEYCARD slot for time card. Front of Machine Opens automatically when Main Power switch is turned on. Main Power Switch Water Nozzles Compound Nozzles Splash Cover Inside lid...
  • Page 7: Setting Up The Ecopro

    Setting up the ECOPRO2 Attach the Bottle Holder 1. Loosen and set aside the bottle holder thumbscrew from the back of the machine. Bottle Holder Thumb Screw 2. Hook up the Bottle Holder to the back of the Unit by inserting the hooks of the Bottle Holder into The slits in the back and then slide the holder to the left to lock it in place.
  • Page 8 Prepare the Water and Compound Bottles cont’d. Shake the Compound Bottle 5. Uncap the Compound Bottle and attach the bottle to the Compound Bottle Cap. BE CERTAIN TO REMOVE THE BLACK CAP AT THE END OF THE COMPOUND LINE. This position is INCORRECT. This position is correct.
  • Page 9: Using The Key Card

    Using the KEY CARD Installing the KEY CARD Caution! Be sure the Unit is turned OFF before inserting / removing the KEY CARD. 1. Insert the KEY CARD so that the label side faces to the right (when viewing from the front of the machine). The KEY CARD should be inserted Be sure the KEY CARD is fully inserted into With arrow pointing down.
  • Page 10: Starting The Ecopro

    Starting the EcoPro2 1. Connect the Power Cable to the AC Adaptor securely. 2. Connect the cable of the AC Adaptor to the AC Inlet at the backside of the Main Unit. 3. Plug the power plug into a grounded outlet or power bar.
  • Page 11: Operating The Pumps

    Operating the Compound and Water Pumps Operating the Compound and Water Pumps Operating the Compound and Water Pumps Operating the Compound and Water Pumps Before you prime the pumps, remove the black water nozzle caps and set them aside. They are for shipping purposes.
  • Page 12: Compound Pump

    Operating the Water Pump Cont’d. The water will not come out in a steady stream, but a few drops should come out each time the pump engages. 3. Press any button on the Operation Panel to stop the pump after confirming that water is coming from Both Water Nozzles.
  • Page 13: Installing The Pads

    Installing the Pads The pads have a polishing side, and a Velcro side that attaches to the pad holder. Pad installed INCORRECTLY Pad installed CORRECTLY 1. Place each pad to be sure it is centered within each pad holder. Bend the Pads lightly with fingertips, and fit the hole in the middle of the pad over the center pin of the Pad Holder 2.
  • Page 14: Repairing Discs

    Repairing Discs 1. Place a disc on the white Platen Table, with the label side down. IMPORTANT : Place the disc so that the side to be repaired faces upwards. Select the Disc mode depending on the kind of the disc to repair. Pressing “FUNC”...
  • Page 15: Stopping The Repair

    Repairing Disc Cont’d. 4. The LCD display shows the remaining time during the repair process. 5. The LCD displays “Drying” on the second line and the characters blink when the disc drying process begins. 6. After finishing the disc drying process, the Lid opens automatically, and then the Platen Table stops. Caution! Take out the disc only after the Platen Table has stopped completely.
  • Page 16: Increasing The Repair Time

    Increasing the Disc Repair Time (for more heavily scratched discs) Pressing “START” button during the disc repair extends the repair time. Each "press" of the start button doubles the repair time. The first time you press the START button, the repair time increases by 30 seconds. The second time you press the START button, the repair time increases by an additional 1 minutes (Before extending repair...
  • Page 17: "Add Water" Message

    Turn OFF the Main Power Switch, exchange the KEY CARD (see page 9 for removal tips) Add water to the Water Bottle, and exchange the Compound Bottle. Purchase new kits from ELM USA (see Consumables on page 24) WARNING! Only use pads and compound manufactured and supplied by ELM.
  • Page 18: Cleaning Your Eco Pro2

    Cleaning Your ECO PRO2 Keeping your ECO Pro2 clean is an essential maintenance ritual to keep your machine running flawlessly for many years. The ECO Pro2 should be cleaned when you notice there is an accumulation of residual cleaning materials left in the cleaning tray and platen table area. Depending on how often you use your ECO Pro2, cleaning may be needed daily, weekly or even monthly if there is minimal use.
  • Page 19 4. Wipeout the machine with a soft cloth to remove any polish build up. 5. Spray the platen table assembly with warm water and scrub with a toothbrush to clean it. IMPORTANT: IT IS IMERATIVE YOU USE ONLY WATER TO CLEAN THE PLATEN TABLE.
  • Page 20: Checklist

    Check list for the EcoPro2 Before a Disc Repair Session: 1.Prime compound and water pumps; make sure compound and water are coming out of the nozzles. Compound pump—hold Stop and press Function Button. Water pump—hold Start then press Function Button.
  • Page 21: Lcd Display Summary Table

    LCD Display Summary Table Condition Character display on Note the LCD (2-line by 8-character) Initialization Starting After power turned ON. CD/DVD Ready XXXmin Pressing “FUNC” button changes the Disc (“CD/DVD” mode) mode setting from CD to BD. Ready XXXmin The second line displays the remaining time (“BD”...
  • Page 22: Error Codes

    Error Messages Error messages on the Contents and Check Action Contents There are no pads on the pad holder No_Pad Check Install or reposition the pads. Contents The Platen Table is not rotating properly. P.Motor The wiring of the Platen Motor is broken, WireDown the motor is out of order or the Main Board that controls the Platen Motor may...
  • Page 23: Alert List

    Alert Messages Alert messages on the Note and Action Turn OFF the Main Power Switch, insert the KEY CARD to the KEY KEY_CARD CARD Slot properly, and then turn ON the Main Power Switch again. Clean The message appears after every 20-minutes of disc repairs. Pads Exchange Pads, and then press any button on the Operation Panel to clear the alert indication.
  • Page 24 Consumables Part Name Part Number Contains: PRO-KIT 800 min EDR-EC-227 No compound PRO-Pad (4 pieces) 800 min KEY CARD (1 piece) PRO-KIT 800 min EDR-EC-226 Compound 200ml (1 Bottle) PRO-Pad (4 pieces) 800 min KEY CARD (1 piece) EcoPro Pads EDR-EC-104 Std Repair (Pair)
  • Page 25 Maintenance Parts Platen Table Module Part#: EDR-PRO-C100C Under Splash Cover Part#: EDR-PRO-A400 Compound Tube Module Part#: EDR-PRO-C400C Water Bottle Cap Module Part#: EDR-PRO-F310A Compound Bottle Cap Mod- Part#: EDR-PRO-F312A Pad Holder Velcro Part#: EDR-PRO-D202A Gas Spring Module for Lid Part#: EDR-PRO-B510A Revision # v8.2.2022...
  • Page 26: Troubleshooting

    Even if you do not see the compound flowing into the bottle, turn the Compound Pump off after a few minutes, and run it in the forward direction to see if the compound now flows from the nozzles. If there is still a clog in the tubing, please call ELM USA +1 847-243-4150 for assistance. Revision # v8.2.2022...
  • Page 27: Warranty & Service

    Servicing or repair of the EcoPro2 disc repair machine: Please have the following information available: Approximate date you received the machine • Model name of product • Serial Number • Description of Problem (as much detail as possible) • PAY AS YOU GO CUSTOMERS: If You have a problem with your ECO Pro2, please call our service department immediately for help ELM USA, INC.
  • Page 28 WARRANTY ELM USA warrants the EcoPro2 to be free from defects in material and workmanship under normal use for a period of one (1) year from the date of purchase, except as noted. There is no warranty with respect to the following, which may be supplied with the EcoPro2 polishing pad sand/or polish and/or cartridge sand/or supplementary products.

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