Summary of Contents for Zodiac Pool Systems TruClear Jandy Pro Series
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READ THE LABEL AND OPERATION MANUAL BEFORE USING KEEP OUT OF REACH OF CHILDREN Zodiac Pool Systems, Inc. 2620 Commerce Way, Vista, CA 92081 1.800.822.7933 | www.ZodiacPoolSystems.com Zodiac Pool Systems Canada, Inc. 2‐3365 Mainway, Burlington (ON) L7M 1A6 + 1 (888) 647‐4004 | www.ZodiacPoolSystems.ca...
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Maximum Overcurrent Protection – 15A Use Copper Conductors Only Disconnect Power before Opening Service Cover For Outdoor or Indoor Use Electrical Requirements: 240 VAC 60 Hz 3 WIRE, 1.3 AMP Maximum Output of Hypochlorous Acid is Equivalent to 420 g of Free Available Chlorine Per Day 3000 parts per million of salt The maximum volume of water that can be treated with...
Page 3 Jandy Pro Series TruClear Chlorine Generating System Installation & Operation Manual ® ™ ENGLISH Section 1. Important Safety Instructions READ AND FOLLOW ALL INSTRUCTIONS Safety Instructions This device can only be used in swimming pools and swimming pools with a built-in spa. It cannot be used in stand- alone spas.
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Page 4 Jandy Pro Series TruClear Chlorine Generating System Installation & Operation Manual ® ™ ENGLISH WARNING • The power pack must be installed at least 1.5 m (5 ft.) vertically off the ground. • In the US, the power pack must be installed at least 1.5 m (5 ft.) from the inside wall of your swimming pool or spa;...
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(e.g. acids, chlorine, salt, stabilizers, etc.). Zodiac Pool Systems, Inc. does not warrant or guarantee that the chlorinated water generated by the Jandy Pro Series chlorine generating device will not damage or destroy certain types of plants, decking, coping and other materials in and around your pool and/or spa.
Page 6 Jandy Pro Series TruClear Chlorine Generating System Installation & Operation Manual ® ™ ENGLISH Section 2. General Description TO COMMON POWER SOURCE POWER PACK HEATER CHECK VALVE FILTER PUMP CELL INTAKE The cell must be installed as the last piece of equipment in the circulation plumbing system just before the pool.
Page 7 Jandy Pro Series TruClear ChlorineGenerating System Installation & Operation Manual ® ™ ENGLISH Product Contents INSTALLATION AND OPERATION MANUAL ENGLISH FRANÇAIS | ESPAÑOL Jandy Pro Series TruClear ™ Chlorine Generating System WARNING FOR YOUR SAF ET Y - This produ ct mu st be inst alled and serviced b y a contr actor who is licen sed qualif ied in poo l equipm ent b y the jurisd ictio n in which th e produ ct will b e in st alled wher e su ch state...
Page 8 Jandy Pro Series TruClear ChlorineGenerating System Installation & Operation Manual ® ™ ENGLISH Section 3. Installation Instructions WARNING FOR YOUR SAFETY: This product must be installed and serviced by a professional pool/spa service technician as described on the front cover of this manual. The procedures in this manual must be followed exactly. Failure to follow warning notices and instructions may result in property damage, serious injury, or death.
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circulation plumbing system. (see Figure 3). • The cell must be installed no more than 4.6 m (15 ft.) from the power pack (see Figure 3). • It is recommended that the cell be installed 25 cm (10 in.) from any 90° elbow.
Page 9 Jandy Pro Series TruClear ChlorineGenerating System Installation & Operation Manual ® ™ ENGLISH With the Power Pack in place, mark the position of Installing the Power Pack the bottom two holes. Ensure placement of the cell and the power pack will meet all the installation requirements outlined in Section 3.2.
Page 10 Jandy Pro Series TruClear ChlorineGenerating System Installation & Operation Manual ® ™ ENGLISH Installing the Cell WARNING The Jandy Pro Series chlorine generating device must be installed outdoors only. The cell must be installed horizontally with the cord facing upwards to avoid buildup of flammable gases which can result in FIRE OR EXPLOSION.
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Retrofitted Installation The retrofitted installation is a factory designed TruClear with threaded unions built into the housing unit. This method can be used to replace an existing chlorine generator or as a new installation. Determine the desired location for the cell as the last piece of equipment before the return inlet to the pool, on a pipe segment at least 16 inches long.
Page 11 Jandy Pro Series TruClear ChlorineGenerating System Installation & Operation Manual ® ™ ENGLISH Let the system dry per instructions provided by the glue manufacturer. When the glue is dry, start the system and check for proper water flow. Make sure the cell is closed (locked into the housing) before you start the filterpump.
Page 12 Jandy Pro Series TruClear ChlorineGenerating System Installation & Operation Manual ® ™ ENGLISH Wire power pack to pool pump power source using Place all of the wire connections and cables inside 3.3 mm (12 AWG) insulated wire and conduit. Wire the power pack and secure the electrical mounting the power pack to the LOAD side of the filter pump plate tightly.
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240 VAC LINE 1 LINE 2 GROUND TO EARTH BONDING POINT TO CELL Pool Pump TO EARTH BONDING POINT Figure 4. Wiring Diagram...
Page 13 Jandy Pro Series TruClear ChlorineGenerating System Installation & Operation Manual ® ™ ENGLISH Each piece of non-related pool equipment requiring a Determining Pool Size (Gallons) ground should also be bonded to the common, approved • Rectangular Pools bonding point. There should be one bonding connection Length (feet) x width (feet) x average depth (feet) x to the power pack.
calculation or can supply you with test kits that can • Circular Pools provide this information. Running your unit at 100% Radius (feet) x radius (feet) x 3.14 x average for 24 hours may also help you achieve breakpoint depth (feet) x 7.5 = gallon capacity. •...
Page 14 Jandy Pro Series TruClear ChlorineGenerating System Installation & Operation Manual ® ™ ENGLISH • Langelier Saturation Index is a standard chlorination. If diminished water clarity or evidence method of determining the potential of your of algae persists, your local pool dealer may suggest pool water to be corrosive or scale forming.
Page 15 Jandy Pro Series TruClear ChlorineGenerating System Installation & Operation Manual ® ™ ENGLISH 4.5 Collecting a Water Sample • 3,000 ppm of salt is recommended for optimum water conditions. To properly collect a water sample for use with your home test kit or to be taken to local pool dealer there are •...
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(e.g. acids, chlorine, salt, stabilizers, etc.). Zodiac Pool Systems, Inc. does not warrant or guarantee that the chlorinated water generated by the Jandy Pro Series chlorine generating device...
Page 16 Jandy Pro Series TruClear ChlorineGenerating System Installation & Operation Manual ® ™ ENGLISH For a new pool or newly resurfaced pool it is recommended to wait at least 30 days (surface should be completely cured) NOTE before adding salt. Follow the pool surface manufacturers guidelines for your particular pool. For vinyl and fiberglass pools, salt can be added at start up.
Page 17 Jandy Pro Series TruClear ChlorineGenerating System Installation & Operation Manual ® ™ ENGLISH Section 5. Operating Instructions WARNING Toavoidpropertydamage, seriousinjuryordeath, donotoperatetheelectrolyticcellwithoutwatercirculation.Abuildup of flammable gases can result in FIRE OR EXPLOSION The power pack must be interconnected with the pool pump motor power source to ensure that the chlorinator only operates when the pool pump is running.
Page 18 Jandy Pro Series TruClear ChlorineGenerating System Installation & Operation Manual ® ™ ENGLISH Always test the chlorine levels of your pool level. The minimum setting is 10%. The output can IMPORTANT before each use. During heavy usage where bather be adjusted in increments of 10% up to 100%.
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Page 18 Jandy Pro Series TruClear ChlorineGenerating System Installation & Operation Manual ® ™ ENGLISH Areas known to have hard water: Three (3) Total Hardness (TH) test strips are included Canada – Hard Water Map If your Total Hardness (TH)* level is above 400 ppm or you reside in an area known to have hardwater,...
Page 19 Jandy Pro Series TruClear ChlorineGenerating System Installation & Operation Manual ® ™ ENGLISH If the cell has a tendency to scale, it is recommended that 6.2 Monthly every month the cell be removed and inspected for scale Check the cell. It is recommended that the cell formation and/or debris.
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CAUTION Disconnect power to the system at the main circuit breaker before performing this procedure to avoid risk of electric shock which can result in property damage, severe injury or death.
Page 20 Jandy Pro Series TruClear ChlorineGenerating System Installation & Operation Manual ® ™ ENGLISH A foaming action will begin, which is caused by 6.4 Winterizing scale (calcium carbonate) being dissolved from NOTE Do not use Ethylene Glycol (anti-freeze) in the the plates.
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Page 21 Jandy Pro Series TruClear ChlorineGenerating System Installation & Operation Manual ® ™ ENGLISH Problem Possible Cause Corrective Action Insufficient operating hours of Increase the system operating time per the unit. day. Chlorine output percentage set too low. Increase chlorine production by pressing the Output button (see Section 5.4).
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Page 22 Jandy Pro Series TruClear ChlorineGenerating System Installation & Operation Manual ® ™ ENGLISH Problem Possible Cause Corrective Action Pump fails to provide sufficient water Check for correct operation of the pump. flow. Make sure pump is sized properly for required flow rate.
Page 23 Jandy Pro Series TruClear ChlorineGenerating System Installation & Operation Manual ® ™ ENGLISH Problem Possible Cause Corrective Action Combined algae and bacteria growth. Brush down the affected walls and then Cloudy water, slimy manually shock the pool walls of pool. (see Section 4.3).
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Check Cell Cell open circuit When the system is running within a valid chlorination window and detects a cell open circuit or disconnection. Designed to warn the user or service person. Output is off but retries each 30 seconds.
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READ THE LABEL AND OPERATION MANUAL BEFORE USING KEEP OUT OF REACH OF CHILDREN Zodiac Pool Systems, Inc. 2620 Commerce Way, Vista, CA 92081 1.800.822.7933 | www.ZodiacPoolSystems.com Zodiac Pool Systems Canada, Inc. 2-3365 Mainway, Burlington (ON) L7M 1A6 + 1 (888) 647-4004 | www.ZodiacPoolSystems.ca...