SECTION 13: DATA SHEET SECTION 14: DRAWINGS AND PARTS LISTS SECTION 15: ACCESSORIES SECTION 16: LOG BOOK M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
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CAUTION Failure to follow this instruction may result in premature wear of the hoist or a component part of the hoist M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101...
‘responsible person’ for safe keeping. Check that the identifying mark (serial number), the Safe Working Load (Rated Load) and that the UKCA or CE marking appears on the hoist or hoist and trolley. SUPPLIER / MANUFACTURER Red Rooster Lifting Ltd Red Rooster Lifting Ltd ADDRESS...
OPERATION Red Rooster pneumatic hoists and trolleys are designed for the lifting and lowering of loads within the capacity of the model selected. The range of hoists and trolleys can be UKCA, or CE marked and conform with ‘Supply of Machinery (Safety) Regulations 2008 (As they apply to machinery being supplied in or into Great Britain from 1st January 2021) for UKCA marking and also the Machinery Directive 2006/42/EC for CE marking.
Thoroughly examine the equipment prior to installation to ensure that no damage has occurred during transit. Hoists and trolleys should not be altered in any way without contacting Red Rooster for clearance, as this may affect the certification of the unit.
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The contents of this section are designed for the guidance of personnel using push or geared trolleys. ▪ Ensure that the trolley is set to the correct size for the beam. ▪ Ensure the runway is fitted with adequate end stops. ▪ Ensure the runway load path is clear of obstructions. ▪ Ensure that the trolley tie bars are correctly secured. M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
When the emergency stop button is pushed or if the air supply to the hoist is cut off then the valve will close stopping the hoist. ▪ Red Rooster hoists have a 5:1 factor of safety. M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
Load chain is undamaged and lubricated (light mineral oil). ▪ The load chain is not twisted through (two fall or more models) and that the load chain passed through the limit lever (All models). ▪ The load chain anchor is sound (both live and slack end). ▪ Check for damage to the hoist, pendant and control lines. ▪ Do not operated below -10°C or above 70°C without contacting Red Rooster. (The hoist can be used down to -20ºC with small modifications) HOIST CHECKS (AIR SUPPLY ON) ▪ The pendant buttons, levers or cords should be smooth to operate and return to neutral when released (hoist stops and does not run on). ▪ The hoist is run up and down on a regular basis. Where hoists are hanging in a dry and protected area they should be run weekly, where the hoist is outside and not protected it should be checked, lubricated and run daily.
ALMOST in the vertical position. When the load is applied, the tension in the sling will be slack. Trolley Resolution: When a hoist and trolley are fitted with heavy chain or a long drop, a second push trolley can be used in the same way to support the weight. THE SLING IS NOT CAPABLE OF HOLDING THE LOADS CARRIED BY THE HOIST M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
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USER MANUAL GETTING STARTED M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
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USER MANUAL GETTING STARTED M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
Mount hoist to trolley and temporarily install on beam to determine exact distribution of spacers to centre the top eye. After installation, operate trolley over entire length of beam with a capacity load suspended 10 to 15cm off the floor. M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪...
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PLAIN SIDE PLATE MOTOR SIDE PLATE ASSEMBLY ASSEMBLY M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
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Then tighten the nut against the roller and side plate and re-check the wheel setting. M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪...
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1.9 ▪ The LHR and ULHR trolley should only be used on straight runway beams. Special units are available for curved beams designed to suit the radius. ▪ LHR and ULHR trolleys are usually designed for a set beam size but can be made adjustable if required. ▪ LHR and ULHR units are available as standard or UK Ex / ATEX versions and with our in-house design team special units can be manufactured to suit your requirements. ▪ LHR units are also available as articulated units or with rack and pinion drive or beam brake. M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
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1TE Rack & Pinion Hoist 26/02/2014 ASSEMBLY AND INSTALLATION - BEAM BRAKE TROLLEY Replaces draw red rooster Designed by T. Mikolajewski Red Rooster Industrial (UK) Ltd, Nauta House, The Meadows, Checked by S. Przygoda Oldmeldrum, Aberdeenshire, AB51 0EZ Revision number Tel: +44(0)1651 872101...
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▪ Next with the SWL of the hoist and trolley run the trolley along the runway beam checking movement around any curved sections and over joints. M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
(standard grease) during monthly or annual inspection. Temperature range of standard grease is -10ºC to +50ºC. If the trolley is used at temperature below -10ºC or above +50ºC, consult Red Rooster since come parts shall be changed. Note 3 Trolley wheel bearings do not need to be lubricated and must be replaced if worn or damaged.
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▪ Only use the hoist to make a lift safe when a warning alarm has been activated in the area and then isolate the hoist. ▪ With trolleys less than 5 tonne SWL the weight of the hose may cause side loading of the trolley and could cause the wheels to come off the beam so the hose should be supported at the beam height to prevent loading the trolley, air set or fittings. AT ALL TIMES THINK BEFORE YOU ACT - PLAN EVERY LIFT M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
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Fig. A Fig. B Fig. C Fig. D Fig. E Fig. F Fig. G Fig. H M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
If another hoist cannot be used to lower the load it is possible to release the brake by slackening the brake cover screws but this should only be done by a RRL engineer or after discussions with Red Rooster as it is not always possible or safe to do so.
It is recommended that the load chain and linkages are lubricated as part of this inspection routine. When repairing Red Rooster air hoists only original Red Rooster products should be used. Only minor repairs such as silencers, safety catches, pendant repairs, replacing shorter lengths of load chain and inspections should be done in location after this the hoist should be lowered to ground level and taken to a workshop.
On V4 motors the rear bearing cover and its o-ring can now be fitted. Fig. 6 M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101...
Before carrying out any work on the hoist the main air supply should be turned off and the residual air vented or the hoist run to dissipate the air pressure. Red Rooster hoists normally do not require any adjustment as the brake springs take up any wear and the load limiter and limits should not need adjustment once set. The load chain should be checked monthly for lubrication and oiled if necessary. Where the load chain is not lubricated for operational reasons the chain should be inspected weekly as a dry chain can wear rapidly.
EMERGENCY LOWERING In the event of a main air supply failure Red Rooster pneumatic hoists will stop hoisting or lowering and the springs on the disc brake will automatically close the brake holding the load in position.
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End Stopper Gear Box Chain Lever Hook Safety Latch Lower Hook Cord Lever Cord Control Pendant Control M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
If the pin is replaced, replace the needle bearing and star gear at the same time. Wheel Replace if load-sheave part is badly damaged or worn. M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
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Also replace if the link chain is severely damaged. 5 links L Load Chain Measure the chain diameter (d) with point caliper. M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
Store in a dry ventilated area. ▪ Secure hoist in a crate or suitable pallet. Transportation - Moving your Red Rooster hoist between locations. Carefully disconnect from suspension point and lower under control to ground level. Be sure that chain collector, valves and trolley drives are not damaged. Carefully lay the pendant on top of the hoist making sure tubes or hoses are not damaged.
▪ When the load chain is dry it may not run freely into the chain collector and over fill the collector, so the chain must be kept lubricated to prevent it running out of the collector. ▪ Make sure the chain collector brackets have not been damaged during installation. ▪ Make sure the chain collector is free to move when the hoist is loaded and un-loaded. ▪ Make sure the bottom hook does not connect with the chain collector. Limit the lifting height of the bottom hook if necessary. ▪ For any assistance required on chain collectors please contact Red Rooster Lifting Ltd. M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
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USER MANUAL CHAIN COLLECTORS TCS-980 TCS-980 M8 x 65 M6 x 25 Chain Bag M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
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NOTE: The speed adjustment mechanism is set at the highest speed when shipped from the factory. Adjust screw lowering speed Adjust screw lifting speed Highest speed setting Lowest speed setting M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
SIX MONTHLY OFFSHORE INSPECTION Arrange to have the hoist examined by a person specifically trained and experienced in the examination of lifting machines. This can be done by a Red Rooster engineer or an independent competent person. Ensure that the party is operating to a detailed inspection procedure or code of practice. SERVICE We would recommend the hoist is returned every 5 years for a full inspection and service.
Load chain must be to manufacturer’s specification. Special chains are excluded (consult your supplier). Mode of use must be in accordance with manufacturer’s recommendation. M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101...
For Europe and many other parts of the world we also offer ATEX Non-electrical equipment certified under the ATEX 2014/34/EU Directive. For both the UK Ex and ATEX this is split into two categories of equipment available from Red Rooster – Group – I mining (I M2 De-energised in an emergency) and group II – Zone 1 + 21 & Zones 2 + 22) The Explosive Protection Level (EPL) has been set when the effective ignition sources are identified and when they become effective in normal operation and in the case of expected malfunctions.
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*Red Rooster hoists should only be operated with compressed air. MINING APPLICATIONS In general most standard Red Rooster hoists can be used for underground mining operations along with the surface buildings and services. The equipment is certified for Group I M2 use, so must be switched off / isolated in the event of an emergency. The equipment has to be robust, non- sparking, taking into account the conditions and the handling underground and be built to survive along with explosive protection from Methane gas / dust - Firedamp. The maximum surface temperature of 150°C for coal dust atmospheres will not be reached where a coal dust layer can be...
15 l/sec at 4 Bar TABLE 3 LIFTING MINIMUM BEND RADIUS CAPACITY 0.25 to 2 Tonne 1.5 m M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
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RA ISI N G EX P ECTATI ONS TCS-980-AT2S is a 980 kg lubrication free high speed chain hoist and trolley from Red Rooster Lifting. This is part of our air hoist and trolley range for lifting equipment applications in industry. Red Rooster Lifting...
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MAX AIR CONSUMPTION 15 l/sec sales@redroosterlifting.com HOSE ID TROLLEY 1/2" REDROOSTERLIFTING.COM Red Rooster Lifting Limited Nauta House, The Meadows, Oldmeldrum, Inverurie, Aberdeenshire, UK, AB51 0EZ M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪...
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USER MANUAL DRAWINGS AND PARTS LISTS M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
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D01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
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D01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
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D01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
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Brake Gears Suspension Body - TCS-980-AT2S-LF 17.09.15 D01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
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Brake Gears Suspension Body - TCS-980-AT2S-LF 17.09.15 Fig. Part Number Part Name Parts Fig. Part Number Part Name Parts Hoist Hoist 426230A00 CENTRE HOUSING 426224580 HOOK JOINT BOLT 426230A50 LOAD SHEAVE 131307006 WASHER M6 426230200 COUPLING 134501006 U-NUT M6 426230350...
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Motor Valve Body - TCS-980-AT2S-LF 17.09.15 D01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
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Motor Valve Body - TCS-980-AT2S-LF 17.09.15 Fig. Part Number Part Name Parts Fig. Part Number Part Name Parts Hoist Hoist 420215VB0 THROTTLE VALVE 130151210 NEEDLE BEARING TLA1210 426320E90 VALVE BUSHING (U) 131706020 HEX SOCKET HEAD CAP SCREW M6X20 426230F00 VALVE BUSHING (D)
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Pendant - VRD-4R D01-P8 REV0 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪ D01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪...
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1/4 HOSE FERRULE STRAINER WIRE 1/4-HOSE 1/4 ANTI STATIC RUBBER HOSE D01-P8 REV0 D01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪ ▪ Red Rooster Lifting Limited ▪...
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USER MANUAL M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
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4 3/8” 0 NPT VALVE SIZE TYPE SIZE TYPE C7M 1/4” 4 Four-Way 4 3/8” 0 NPT M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
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4 3/8” 0 NPT VALVE SIZE TYPE SIZE TYPE C7M 1/4” 4 Four-Way 4 3/8” 0 NPT M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
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DIMENSIONS USER MANUAL CJJ-4313 CJJ-4503 Part No.:CJJ-4313 - 02/03/2012. visit http;//www.versa-valves.com/dlegal.html for terms on using this document. M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
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USER MANUAL M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
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USER MANUAL ACCESSORIES M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
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On TCS model hoists the mains valve will be mounted external to the hoist. As a mains emergency stop valve we use a range of 3/2 normally closed valves on pendant control hoists. These range from 0.5” to 1.5” depending on the hoist capacity. Valve models: 0.5” = VSA 3135-04, 0.75” = VSA3145-06, 1” = VPA 3165-10 UK Ex / ATEX version 0.75” = X773.32.11.1C, 0.75” = VJJ4306/2B, 1” = VJJ4703-2B DUMP VALVES On hoists fitted with 1/4” air hose in place of tubes, dump valves are fitted to the control lines to reduce operating delays. Valve model: DV/0.25 M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
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USER MANUAL ACCESSORIES M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
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When the bowl is installed, install them so that the lock button lines up to the groove of the front (or the back) of the body to avoid dropping or damage of the bowl. Orange mark Lock button Image for illustration purposes only M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
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LOG BOOK LOG BOOK M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
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Check the condition and setting of the anti-tip rollers. Check air supply lines and control lines for fitting, wear or damage. Check load chain for excessive corrosion. Check hoist body for excessive corrosion. M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
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TROLLEY CHAIN: Check geared trolley hand chain and drive. When detecting any abnormality during inspection due to erroneous use, instruct the operator and user for correct use of the chain hoist. M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪...
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LOG BOOK M01-AH13-ATLF REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
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TO BE CARRIED OUT MONTHLY IN PRODUCTION OPERATIONS WHERE HEAVILY USED OR IN HARSH WORKING CONDITIONS. TO BE CARRIED OUT THREE MONTHLY WHEN THE HOIST IS ONLY USED OCCASIONALLY. PLEASE CONTACT RED ROOSTER TO CONFIRM IF MONTHLY OR THREE MONTHLY MAINTENANCE CHECKS ARE REQUIRED IF YOU ARE NOT SURE.
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Head Office: +44 (0) 1651 872101 Nauta House Oldmeldrum E: sales@redroosterlifting.com The Meadows Aberdeenshire, AB51 0EZ W: www.redroosterlifting.com Depot: Unit 26 Kelvin Way +44 (0) 121 525 4162 Kelvin Way Trading Estate West Bromwich, B70 7TW...
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