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RED ROOSTER TMH-20T User Manual

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AIR HOIST
USER MANUAL
MODEL - TMH-20T

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  • Page 1 AIR HOIST USER MANUAL MODEL - TMH-20T...

  • Page 3: Table Of Contents

    SECTION 12: DATA SHEET SECTION 13: DRAWINGS AND PARTS LISTS SECTION 14: ACCESSORIES SECTION 15: LOG BOOK M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 4 CAUTION Failure to follow this instruction may result in premature wear of the hoist or a component part of the hoist M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101...

  • Page 5: Unpacking & Specification

    Do not proceed with installation if the goods are damaged. Ensure that a certificate of Thorough Examination together with a UKCA or a CE Declaration of Conformity is included with the goods. Hand these to a ‘responsible person’ for safe keeping. Check that the identifying mark (serial number), the Safe Working Load (Rated Load) and that the UKCA or CE marking appears on the hoist or hoist and trolley. SUPPLIER / MANUFACTURER Red Rooster Lifting Ltd Red Rooster Lifting Ltd ADDRESS Nauta House, The Meadows Unit 26 Kelvin Way Trading Estate...

  • Page 6: Operation

    USER MANUAL GETTING STARTED - OPERATION OPERATION Red Rooster pneumatic hoists and trolleys are designed for the lifting and lowering of loads within the capacity of the model selected. The range of hoists and trolleys can be UKCA, or CE marked and conform with ‘Supply of Machinery (Safety) Regulations 2008 (As they apply to machinery being supplied in or into Great Britain from 1st January 2021) for UKCA marking and also the Machinery Directive 2006/42/EC for CE marking. At present both the UK and EU use the same standards with BS EN 14492-2 being the main standard for powered hoisting equipment. Our range of hoists and trolleys are available as hook suspension units, trolley mounted, built into low headroom units and cranes. Nearly all hoist models are also available as Ex ZONE 1 or 2 hoists for use in hazardous areas, with corrosion protection, and can work in temperatures of -20°C to +60°C. When used outdoor or offshore hoists should be protected against the weather and examination and maintenance interval should be reduced.

  • Page 7: Checks Before Use & Hose Support Bracket

    ▪ DON’T use hydraulic fittings. These often have a reduced orifice size resulting in a down line drop in air pressure. ▪ DON’T increase from smaller to larger diameter or insert a length of smaller diameter hose in the supply line as this will result in reduced flow and pressure. ▪ DON’T create low points in the air supply line where water may be trapped (or if unavoidable install a drain tap). ▪ DON’T rely on pneumatic fittings to support airlines; they are not designed for this purpose. ▪ DON’T shorten the pendant by forming a loop or a coil. This will prevent the strainer wire from supporting the pendant and will cause the hoses to become detached or kinked. M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 8: Technical Characteristics

    ▪ On pendant controlled hoists an emergency stop button is fitted which connects to a normally open valve either located in the hoist valve chamber or connected to the hoist. When the emergency stop button is pushed or if the air supply to the hoist is cut off then the valve will close stopping the hoist. ▪ Red Rooster hoists have a 5:1 factor of safety. M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 9: Hoist Checks

    HOIST CHECKS BEFORE USE HOIST CHECKS (AIR SUPPLY OFF) ▪ Hook swivels satisfactorily and the safety catches work correctly. ▪ Load chain is undamaged and lubricated (light mineral oil). ▪ The load chain is not twisted through (two fall or more models) and that the load chain passed through the limit lever (All models). ▪ The load chain anchor is sound (both live and slack end). ▪ Check for damage to the hoist, pendant and control lines. ▪ Do not operated below -20°C or above 60°C without contacting Red Rooster. HOIST CHECKS (AIR SUPPLY ON) ▪ The pendant buttons, levers or cords should be smooth to operate and return to neutral when released (hoist stops and does not run on). ▪ The hoist is run up and down on a regular basis. Where hoists are hanging in a dry and protected area they should be run weekly, where the hoist is outside and not protected it should be checked, lubricated and run daily. ▪ The emergency stop button / valve operates immediately. ▪ Upper and lower limit switches / levers work satisfactorily. ▪...

  • Page 10: Hoist Controls

    Connect the wire rope sling to the support steel alongside the top hook using bulldog grips. The tension in this sling should be enough to counteract most of the weight of the slack chain produced in the fully raised position, but it must not be tensioned such that it is carrying any of the load supported by the hoist. i.e. if fitted correctly, in an unloaded condition, the sling will be tensioned with the hoist ALMOST in the vertical position. When the load is applied, the tension in the sling will be slack. THE SLING IS NOT CAPABLE OF HOLDING THE LOADS CARRIED BY THE HOIST M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 11 USER MANUAL GETTING STARTED M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 12 USER MANUAL GETTING STARTED M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 13: Lubrication

    AIR SUPPLY FILTER, REGULATOR AND LUBRICATOR LOAD CHAIN LUBRICATION Filter Regulator Lubricator Air In Air Out Applied Position Load M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 14: Safe Operation

    ▪ Only use the hoist to make a lift safe when a warning alarm has been activated in the area and then isolate the hoist. AT ALL TIMES THINK BEFORE YOU ACT - PLAN EVERY LIFT M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 15 Fig. A Fig. B Fig. C Fig. D Fig. E Fig. F Fig. G Fig. H M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 16: Safety Equipment - Ppe

    DANGER OPERATIONAL BREAKDOWN OR ACCIDENT If an unloaded hoist stops working then it should be removed from location and sent for repair if none of the remedies in the trouble shooting guide have an effect. When the hoist is still holding a load then an additional hoist should be used to take the weight of the load so it can be safely lowered and the faulty hoist removed for repair. If another hoist cannot be used to lower the load it is possible to release the brake by slackening the brake cover screws but this should only be done by a RRL engineer or after discussions with Red Rooster as it is not always possible or safe to do so. The main air supply line to the hoist should be fitted with an easily accessible valve to cut off the air supply to the hoist in case of emergency or for maintenance. Pendant control hoists also have a main air shut off valve. There should be a safe access to the hoist to carry out maintenance, inspection and lubrication. M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 17: Maintenance

    It is recommended that the load chain and linkages are lubricated as part of this inspection routine. When repairing Red Rooster air hoists only original Red Rooster products should be used. 4.2 Only minor repairs such as silencers, safety catches, pendant repairs, replacing shorter lengths of load chain and inspections should be done CAUTION CAUTION in location after this the hoist should be lowered to ground level and taken to a workshop. If the hoist is taken out of service it should be sent to an approved repairer to be fully dismantled, repaired and tested. CAUTION CAUTION Only Red Rooster approved parts should be fitted to the hoist but good quality European or Japanese load chain and bearings can be used CAUTION CAUTION but other than that only Red Rooster supplied parts should be used. Hoist and trolleys are heavy along with some parts of some hoist so suitable lifting equipment should be used to dismantle and assemble DANGER hoists. M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 18: Silencing

    USER MANUAL SAFE OPERATION SILENCING The TMH hoist is fitted with an internal silencer; the noise output being less than 80 dB at one metre (this conforms to E.C. noise regulations). TMH-10T / TMH-15T / TMH-20T The silencer comprises of two type SS, one type F and a further two type SL in this order. The life expectancy of the silencer correlates closely with the quality of air supplied. Periodic examination of the silencer is not required, nor is it recommended (see below). As the silencer becomes contaminated a reduced speed of operation will be noted. At this point the nylon silencer should be cleaned or replaced and the gauze silencer should be changed. CHANGING THE SILENCER(S) - see parts list.

  • Page 19: Fitting Or Replacing Load Chain

    Replace the load chain Flaw ▪ No deformation such as twist Entanglement ▪ No attached sputter Flaw Crack ▪ No entanglement ▪ No crack ▪ Wear (see 4.6 + 4.8) Wear ▪ Check visually for no foreign matter as attached sputter. M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 20: Types Of Chain

    45.00 + 0.60 / - 0.30 Max dia at weld: 17.2 Min breaking force: 322 Surface hardness: ca.500-650HV101 Grade: EN818/7 ISO 3077 NOTE: When supplied new, only quality chain from a reputable supplier has been fitted to the hoist. Your supplier will be able to offer replacement chain of like quality. M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 21 Hanger Eye for Lifting the Hoist Chain Limit Lever Lowering Limit Lever Lifting Cord Control Lowering Cord Control Lifting M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 22: Service Data

    Third pin Chain end pin Measure the contact area of the pin and the chain. Replace if the wear exceeds 1mm. M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 23 Also replace if the link chain is severely damaged. 5 links L Load Chain Measure the chain diameter (d) with point caliper. M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 24 = 1.5mm Rotor Below minimum for replacement. STD W = 2.6mm MAX W = 2.8mm Coupling Above maximum for replacement. M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 25: Laying Up The Hoist

    Secure the hoist and chain to the shipping container or pallet. For long term storage corrosion inhibitors (wax coatings) can also be applied to suitable surfaces and then removed before use. Before connecting the air supply line to the hoist, pour 5 to 10 cc of Atlub air tool oil directly into the airline to ensure that oil is present in the motor startup. CAUTION CAUTION If being stored long term especially outside ask for a copy of the full procedure - AHLU-15 M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 26: Chain Collectors

    ▪ Make sure the chain collector brackets have not been damaged during installation. ▪ Make sure the chain collector is free to move when the hoist is loaded and un-loaded. ▪ Make sure the bottom hook does not connect with the chain collector. Limit the lifting height of the bottom hook if necessary. ▪ For any assistance required on chain collectors please contact Red Rooster Lifting Ltd. TMH-20T Clevis Pin Bucket Bracket DRG 1591-35 Chain Bucket M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 27: Speed & Load Limiter Adjustment

    ▪ Fasten the lock nut to secure the adjustment screw. ▪ The load limiter is now set. A significant change in the operating pressure from that selected will necessitate adjustment of the load limiter. ▪ The maximum travel of the adjustment screw is approximately eight turns, If adjusted to this point, the load limiter will not CAUTION CAUTION operate. M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 28: Operational Breakdown / Troubleshooting The Tmh Hoist

    Re-tighten bolt releasing pendant lever or cord Limit shaft function is disturbed due to rust etc. Replace Limit shaft, Limit shaft bush Damage on O-ring in Valve part Replace defective O-ring M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 29 Adjust the set up for long pendant hose Defective bearing on Limit lever Replace Bearing Defective parts in Motor part Replace defective part M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 30: Periodic Examination & Testing

    In the case of the TMH hoist the hoist is functionally tested with a proof load of 125% of the safe working load prior to delivery (Test certificate refers). It is recommended that the test is repeated along with a thorough examination if the hoist is substantially repaired (i.e. any repair which may affect the hoists ability to lift, lower and sustain a load). REPEAT PROOF LOAD TESTING OF THE HOIST SHOULD BE AVOIDED NOTE! If your hoist is a “spark resistant” zone 1 version; check the bronze coating of the lower and upper hook for signs of wear. A worn out coating is NOT spark resistant anymore and can cause dangerous situations. Therefore let the bronze coating be renewed by your supplier in time. M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...

  • Page 31: Duty Ratings

    Load chain - Whilst adequate lubrication of the load chain will reduce friction and thereby limit the wear occurring between the bearing points of adjacent links, it will not totally eliminate it. Hence it will require regular inspection and will also require replacement within the service life of the hoist. Structural and mechanical components - These comprise all other parts of the hoist, including gearbox and bearings, rotor and housing, valve, hooks, pins etc. A theoretical service life for every component has been calculated (available on request). For the purposes of the summary, the SHORTEST service life of any component has been included. 10.2 TABLES OF DUTIES - TMH-15T & TMH-20T Hoist FEM standard For all mentioned TMH models FEM 9.511 1 Bm (M3) Theoretical duration of service FEM 9.755 Sacrificial components...

  • Page 32: Explosion Protection

    TROLLEYS AND OVERHEAD CRANES Red Rooster trolleys and overhead cranes use standard steel wheels for use in a Zone 2 + 22 area and normally with Bronze wheels in a Zone 1 + 21 area with a Gas group of IIB or IIC and Dust group IIIB or IIIC. The normal running speeds of our trolleys and overhead cranes are less than the 1 m/s that the standard allows. (Steel wheels can be acceptable for Zone 1 Gas Group IIB / Dust Group IIIB)
  • Page 33 Any impacts involving light metal or cast iron should be avoided and these materials either protected or removed from the area. ▪ Damaged or badly corroded coatings or chain should be replaced or repaired to keep up the UK Ex / ATEX rating of the equipment. For assistance contact RRL. ▪ Earthing of hoists is not usually required as the hook connection to structure allows the hoist to connect to earth. ▪ The running surfaces of beams and cranes should not be painted to allow wheels to earth to the structure. ▪ Stainless steel ‘C’ track systems should be applied with an earth wire to connect onto the structure. ▪ Plastic junction boxes should only be cleaned with water and a clean cloth to reduce any electrostatic charge coming from the rubbing of the plastic surface. ▪ Dust should not be allowed to accumulate on the hoist, trolley, crane or junction boxes. ▪ Only use a damp cloth for wiping plastic surfaces. M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 34 ATEX ZONE 2 AS STANDARD T: +44 (0) 1651 872101 sales@redroosterlifting.com REDROOSTERLIFTING.COM Red Rooster Lifting Limited Nauta House, The Meadows, Oldmeldrum, Inverurie, Aberdeenshire, UK, AB51 0EZ M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪...
  • Page 35 ADDITIONAL METRE HOL 22.8 kg T: +44 (0) 1651 872101 sales@redroosterlifting.com REDROOSTERLIFTING.COM Red Rooster Lifting Limited Nauta House, The Meadows, Oldmeldrum, Inverurie, Aberdeenshire, UK, AB51 0EZ M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪...
  • Page 37 USER MANUAL DRAWINGS AND PARTS LISTS M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 38 D01-AH37 REV2 19.07.04 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 39 D01-AH37 REV2 19.07.04 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 40 D01-AH37 REV2 19.07.04 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 41 D01-AH37 REV2 19.07.04 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 42 D01-AH37 REV2 19.07.04 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 43 D01-AH37 REV2 19.07.04 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 44 D01-AH37 REV2 19.07.04 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 45 Pendant - VRD-2R D01-AH37 REV2 19.07.04 D01-P7 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪ ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪...
  • Page 46 P016/1 1/8 BSP TO 1/8 HOSETAIL SWIVEL P002/1 1/4 HOSE FERRULE D01-AH37 REV2 19.07.04 D01-P7 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪ ▪ Red Rooster Lifting Limited ▪...
  • Page 47       D01-AH37 REV2 19.07.04 D01-P2 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪ ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪...
  • Page 48 P016/1 1/8" BSP SWIVEL TO 1/4" HOSE TAIL P002/1 1/4" HOSE FURRULE D01-AH37 REV2 19.07.04 D01-P2 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪ ▪ Red Rooster Lifting Limited ▪...
  • Page 49 D01-AH37 REV2 19.07.04 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 51 USER MANUAL ACCESSORIES M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 52 This ensures clean plant air and reduces noise levels. In areas where you do not want the exhaust air / oil to go freely into the atmosphere we can either pipe the exhaust air away to another room, fit a filter silencer unit, or a combination of both using the exhaust pipe with a filter silencer on the end of the hose. The filter removes 99.9% of oil from the exhaust air. The noise level is also reduced by the silencer and also with the exhaust noise. Temperature range 5°C to 60°C. The exhaust hose and filter should be at least one size larger than the incoming air supply hose. The exhaust cleaner must be mounted vertically. If the oil drop level decreases or after a period of 1 year the filter element. M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 53 USER MANUAL ACCESSORIES M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 54 DANGER Keep the lubricator topped up with a light turbine oil. WORKING PRINCIPLE AND ADJUSTMENT A Out Needle Section AA A portion of the air introduced from the IN side pressurises the lubricant inside the bowl. The remainder of the air passes through the needles 9 , and flows to the OUT side. The pressure differential between the inside of the bowl and the inside of the sight dome 2 , causes the lubricant inside the bowl into the oil passage 10 . The lubricant drips from the dripping tube 11 , and lubricate the OUT side. The amount of lubricant is adjusted by the needle 9 , on the front face. Turning the needle clockwise increases the amount of lubricant, and turning it counter clockwise until fully opened shuts off the lubricant. The needle on the side that is not used should be left fully opened. M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 55 Pull the pressure regulator knob up to unlock. (You can visually verify this with the ‘orange mark’ that appears in the gap.) Push the pressure regulator knob down to lock. When the knob is not easily locked, turn it left and right a little and then push it. (When the knob is locked, the ‘orange mark’, i.e. the gap will disappear.) 2. Pulsation will generate when the difference between the inlet and the outlet pressure is large. In this case, reduce the pressure difference between the inlet and the outlet. Please consult with SMC if pulsation problem is not resolved. 3. When the bowl is installed, install them so that the lock button lines up to the groove of the front (or the back) of the body to avoid dropping or damage of the bowl. Orange mark Lock button Image for illustration purposes only M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 57 LOG BOOK LOG BOOK M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 58 Check the condition of the Bronze trolley wheels. Check the condition and setting of the anti-tip rollers. Check air supply lines and control lines for fitting, wear or damage. Check load chain for excessive corrosion. Check hoist body for excessive corrosion. M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 59 Check air lines are supported and the weight is not hanging from the air set. TROLLEY CHAIN: Check geared trolley hand chain and drive. When detecting any abnormality during inspection due to erroneous use, instruct the operator and user for correct use of the chain hoist. M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101...
  • Page 60 LOG BOOK M01-AH37 REV1 ▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪...
  • Page 61 TO BE CARRIED OUT MONTHLY IN PRODUCTION OPERATIONS WHERE HEAVILY USED OR IN HARSH WORKING CONDITIONS. TO BE CARRIED OUT THREE MONTHLY WHEN THE HOIST IS ONLY USED OCCASIONALLY. PLEASE CONTACT RED ROOSTER TO CONFIRM IF MONTHLY OR THREE MONTHLY MAINTENANCE CHECKS ARE REQUIRED IF YOU ARE NOT SURE.
  • Page 62 Head Office: +44 (0) 1651 872101 Nauta House Oldmeldrum E: sales@redroosterlifting.com The Meadows Aberdeenshire, AB51 0EZ W: www.redroosterlifting.com Depot: Unit 26 Kelvin Way +44 (0) 121 525 4162 Kelvin Way Trading Estate West Bromwich, B70 7TW...

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