Summary of Contents for HCL PT-CB-02
- Page 1 Hose Clamp Electro- Pneumatic Control Unit Operation, Parts & Safety Manual Original Instructions...
- Page 3 Index Tooling The control unit is designed to be used with the following pneumatic tools: Piston Tool Calliper Tool Calliper Tool Dry Cycle Ezyclik Calliper Tool Ezyclik Caliper Tool Dry Cycle Operation Warning & Safety Instructions Pneumatic Tool Conrol Unit Touch Screen Administrator User...
- Page 4 – The maximum allowable operating pressures should be observed. TRAINING The control unit must not be used by persons not properly trained in its use. Be certain that you receive proper training from your employer. If you have any questions contact your HCL representative. WEIGHT Control Unit – 6.7Kg NOISE – Sound pressure level is less than 70dB...
- Page 5 Low Maintenance Features The Control Unit has no specific maintenance schedule and HCL Fasteners provide full backup and In the drive to eliminate error from production lines the servicing support. control system has a number of features including: 1 or 2-Preset Program Options...
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Page 6: Administrator Login
Touch Screen - Administrator Start Up Administrator Login Connect the Control Box to electrical and In the Start screen select ‘Login’ compressed air supplies. Connect the tool to the Control box. In both cases refer to the images shown in the ‘Pneumatic Tool Control unit’ section of this manual Switch on the power to the control box The ‘Start Up’... -
Page 7: Create New User
Touch Screen - Administrator Administrator Login (cont) Create New User Start screen opens with the addition of an ‘Admin’ In the ‘Admin’ screen select ‘Create New User’ button – OR – ‘Back’ To return to the previous screen Administrator Actions In the ‘Admin – New User’ screen enter the name of the new user in the ‘Name’ field Login as an Administrator via the front screen. See Enter the new users password in the ‘Password’... -
Page 8: Delete User
Touch Screen - Administrator Delete User In the ‘Admin’ screen the ‘Command Successful’ message is displayed In the ‘Admin’ screen select ‘Delete User’ Select ‘Back’ To return to the previous screen To return to the previous page select the ‘Back’ button Change User Password In the ‘Admin –... - Page 9 Touch Screen - User User Login – Equipment Switch On Change User Password (cont) In the ‘Start’ screen Select ‘Login’ Change Password box is displayed Select ‘Change Password’ – OR – Back’ To return to the previous screen The ‘User Login’ screen is displayed Select the user form the ‘User’ drop down menu Enter the associated password In the ‘Admin –...
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Page 10: Change User
Touch Screen - User User Login – Equipment Switch On (cont) ‘Command Successful’ advice message displayed on screen If incorrect login details entered ‘Command Change User Unsuccessful’ message displayed on screen In Start screen Select ‘Change User’ The start screen is displayed after a short time delay The ‘User Login’ screen is displayed Select Logout... - Page 11 Touch Screen - User / Set Up Change Password (cont) In the ‘User Login’ screen Select ‘Logout’ The ‘Current User – Password Change’ screen is displayed Enter ‘Current Password’ Enter ‘New Password’ Enter ‘Confirm Password’ The ‘Change Password’ field is displayed Note. If the ‘Change Password’ field is not displayed there is an error with the information entered in the password fields Select ‘Change Password’...
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Page 12: Touch Screen - Set Up
Touch Screen - Set Up Set Up (cont) Set Pressure The ‘Set Up – Select Program’ screen is displayed In the ‘Set-Up – Program #’ screen select ‘Set Select program Pressure’ The ‘Set-Up – Program # - Tool Pressure’ screen is Clamp Time displayed In the ‘Set-Up –... - Page 13 Touch Screen - Set Up The ‘Set-Up – Program # - Counters’ screen is displayed Note. The ‘Clamp Count’ and ‘Batch Count’ fields are advisory only and cannot be set Select the ‘Clamp Count Total’ field. The on-screen keypad will be displayed Enter the desired ‘Clamp Count Total’ per batch Repeat for the ‘Batch Count Total’ field The counters can be zeroed by selecting ‘Reset Counters’...
- Page 14 Touch Screen - Run, Warning and Advice Screens If a ‘Dry Cycle is registered the indicator light illuminates red In the ‘Start’ screen select ‘Run To accompany the red indicator light on the ‘Run – The ‘Run – Select Program’ screen is displayed Program #’...
- Page 15 Touch Screen - Run, Warning and Advice Screens Run (cont) Warning and Advice Screens On completion of the ‘Batch Total’ the ‘Batch Count/ ‘Supply Pressure Too Low’ warning Total indicator light will also be illuminated green Check supply pressure and adjust To accompany the ‘Batch Total’ green indicator light Should a user try to access the ‘Set Up’ screens an on screen message box ‘Batch Complete’...
- Page 16 Reference - Control Unit Schematic V1EX 240vAC SUPPLY SUPPLY R1 EX AIR TO TOOL TOOL Note. The orientation of the HMI unit is adjustable by 90, 180 and 270 degrees. This is to allow the control unit to be located in the most suitable position for the operator and also for access to services.
- Page 17 Reference - Control Unit Wiring Diagram w w w.h clfaste ne rs . com...
- Page 18 Reference - Control Unit Pneumatic Diagram w w w.h clfaste ne rs . com...
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Page 19: Ec Declaration Of Conformity
Name of manufacturer: HCL Fasteners Ltd Address of manufacturer: F irst Avenue, Westfield Industrial Estate, Radstock, Bath, BA3 4BS, UK Telephone: +44 (0)1761 417714 Email: sales@hcl-clamping.co.uk We hereby declare that the following machinery is in conformity with the Machinery Directive 2006/42/EC: Machinery description: Control Unit Part No: PT-CB-02 Serial No: PT-CB-02- Year of Consecutive manufacture number Applied Harmonised Standards: Ref. No. Title BS EN 12100:2010 Safety of machinery. General principles for design. - Page 20 Considerable effort has been made to ensure that this product conforms to our high quality standards. However, should you experience any difficulties, please contact your Sales representative providing samples and the serial code specified on the tool. HCL – UK & Rest of the World HCL – North America...