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OPERATOR'S MANUAL
POWDERSAFE
™
DUCTLESS BULK ENCLOSURE
Models:
AC794BE
AC795BE
AC796BE
Raleigh, NC 27604 USA
Phone: 919-255-3220 • Toll Free: 800-849-0472 • Fax: 919-255-6120
Website: www.aircleansystems.com • Email: info@aircleansystems.com
* Product designs are subject to change without notice.
© 2013 AirClean
Systems, Inc. #ACOM1207PS-BE rev1
®
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Summary of Contents for AirClean systems POWDERSAFE AC794BE
- Page 1 OPERATOR’S MANUAL POWDERSAFE ™ DUCTLESS BULK ENCLOSURE Models: AC794BE AC795BE AC796BE Raleigh, NC 27604 USA Phone: 919-255-3220 • Toll Free: 800-849-0472 • Fax: 919-255-6120 Website: www.aircleansystems.com • Email: info@aircleansystems.com * Product designs are subject to change without notice. © 2013 AirClean Systems, Inc.
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Page 2: Table Of Contents
CONTENTS SECTION PAGE Overview Technical Specifications Installation and Assembly Operating Instructions (for Powders and Particulate) and Alarm Messages Operating Instructions (for Fumes and Vapors) and Alarm Messages Airflow Path Side View with Disposal Port View of Base with Bag Access and Collar Controller Instructions Programming Menus 11-12... -
Page 3: Overview
OVERVIEW Bulk Enclosure AirClean Systems PowderSafe™ Bulk Enclosures incorporate ® the airflow characteristics and HEPASafe™ filtration technology of the PowderSafe™ Type B Enclosures while offering the chemical adsorption capability of our ductless fume hoods. The Bulk Enclosures provide effective operator protection from potential exposure to toxic powders, particulate, chemical fumes and vapors. -
Page 4: Technical Specifications
TECHNICAL SPECIFICATIONS SPECIFICATIONS AC794BE AC795BE AC796BE Physical Dimensions Outside Dimensions 48”W x 36”D x 54”H 60”W x 36”D x 54”H 72”W x 36”D x 54”H Inside Dimensions 42”W x 29”D x 35”H 59”W x 29”D x 35”H 71”W x 29”D x 35”H Weight, including filters Airflow Characteristics Low Airflow Alarm... -
Page 5: Installation And Assembly
INSTALLATION AND ASSEMBLY SHIPMENT CONTENTS • AirClean Systems PowderSafe™ enclosure complete ® • Operator’s Manual • Power Cord • Optional Equipment (if ordered) INSTALLATION AND ASSEMBLY INSTRUCTIONS Caution: This enclosure should not be installed near doors, windows or air conditioning/ heating/ ventilation systems. -
Page 6: Operating Instructions (For Powders And Particulate) And Alarm Messages
OPERATING INSTRUCTIONS - POWDERS & PARTICULATE The following operating instructions are specific for containment of powders and particulate. NOTE: Ensure that the INSTALLATION AND ASSEMBLY INSTRUCTION steps have been completed. A. To operate the enclosure: 1. Before use, ensure that you are not using an incompatible substance within the enclosure. -
Page 7: Operating Instructions (For Fumes And Vapors) And Alarm Messages
OPERATING INSTRUCTIONS - FUMES & VAPORS The following operating instructions are specific for containment of fumes and vapors. NOTE: Ensure that the INSTALLATION AND ASSEMBLY INSTRUCTION steps have been completed. A. To operate the enclosure: 1. Before use, ensure that you are not using an incompatible substance within the enclosure. -
Page 8: Airflow Path
AIRFLOW PATH Bulk Enclosure Sparkless / Brushless Blower AirSafe™ Automatic Safety Bonded Controller Carbon Filter Permanent HEPA Filter Primary HEPA Filter Pre-filter How the PowderSafe Bulk Enclosure works: ™ 1) Air enters at “A” in an even horizontal laminar flow. 2) Contaminated air enters “B”... -
Page 9: Side View With Disposal Port
Disposal Port Rubber Band... -
Page 11: Controller Instructions
CONTROLLER INSTRUCTIONS PROGRAMMING KEYS The AirSafe Automatic Safety Controller is the first of its kind on the market. This ™ breakthrough was designed to give the user a variety of options with the ease of fingertip control. The controller board consist of 13 keys, each with a specific function: Allows the operator to move between MODE different program screens. - Page 12 PROGRAMMING MENUS BLOWER CONTROL – This menu is preset at the factory to meet O.S.H.A. face velocity standards while in AUTOMATIC mode. From this screen you can: • Turn the blower on/off. • Switch from automatic to manual blower speed based on the application. •...
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Page 13: Quick Keys
QUICK KEYS PROGRAMMING MODE SELECT MODEL 300 CONTROLLER QUICK KEYS ALARM POWER BLOWER PUMP LIGHT TIMER Figure 6, AirSafe automatic safety controller layout. ™ BLOWER - Default screen will continuously display face velocity while blower is activated. PUMP - Inactive key for enclosure. LIGHT - One touch to enable fluorescent light, if installed. -
Page 14: Maintenance
MAINTENANCE Pre-filters Pre-filters should be checked each month. In most cases, they should be changed every 1 to 3 months. Prefilter replacement is required when discoloration of the prefilter occurs or when the low airflow alarm comes on. See the “PRE-FILTER CHECK/REPLACEMENT” section of this manual for complete instructions. - Page 15 MAINTENANCE FILTER REPLACEMENT A. To remove the spent ACFHEPA filter: 1. Turn the unit on and make sure that the blower is running. The safety filter, located in the top of the workstation, will protect you from any residual powders that might come off of the saturated primary HEPA filter while replacing it.
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Page 16: Options
OPTIONS AIRCLEAN SYSTEMS CART ASSEMBLY INSTRUCTIONS ® Model ACA1011 and ACA1039 Your AirClean Systems Cart is shipped with the following components: ® 4 - Cross pieces 8 - 1¼” washers (cross piece washers) 2 - End pieces 4 - 1¾” x ¼” Phillips head bolts (enclosure bolts) 4 - ⅜”... - Page 17 CART COMPONENTS Mounting Holes 4 - ⅜” Washer 8 - 1¼” Washer Hole 1 Hole 2 Hole 3 Hole 4 4 - 1¾” x ¼” Bolt 8 - 2” x ¼” Bolt Hole 5 4 - Cart Cross Piece BOTTOM 2 - Cart End Piece 2 - Standard Caster 2 - Locking Caster...
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Page 18: Spare Parts List
SPARE PARTS LIST CATALOG NO. DESCRIPTION AC794BE AC795BE AC796BE 06-50480 Ball Stud 10mm 10-52517 Capacitor - 17.5 µF 10-50805 Capacitor - 20 µF 10-52880 Chip Controller 10-52259 Fan - G2E140 10-50268 Fan - G2E146 10-51335 Fluorescent Display 10-51495 Fluorescent Fixture 20w 10-51517 Fluorescent Fixture 30w 10-50428... -
Page 19: Warranty
WARRANTY AirClean Systems is committed to providing our customers with quality equipment and service after ® the sale. We, therefore, request that you take a moment to fill out the Warranty Registration Card so that we may know your location as well as some of the reasons that prompted you to purchase our product. -
Page 20: Shipping Claims
SHIPPING CLAIMS If a shipment is received with visible damage, be certain to make a notation on the delivering carrier’s receipt and have their agent confirm the damage on your receipt. Otherwise, the damage claim may be refused. If concealed damage or pilferage is discovered, notify the carrier immediately and retain the entire shipment intact for inspection. -
Page 21: Contact Information
CONTACT INFORMATION If you have any questions that are not addressed in this manual, or if you need technical assistance, please contact AirClean Systems at 800-849-0472, between the hours of 8:00 AM and 5:00 PM EST. ® AirClean Systems mailing address: ®... - Page 22 Raleigh, NC 27604 Phone: 919-255-3220 Toll Free: 800-849-0472 Fax: 919-255-6120 E-mail: info@aircleansystems.com * Product designs are subject to change without notice. © 2013 AirClean Systems, Inc. ® #ACOM1207PS-BE rev1...
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