IQ Power Tools iQMS362 Repair Manual

IQ Power Tools iQMS362 Repair Manual

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Table of Contents

Table Shock Removal
Table Shock Installation
Table Louver and Vacuum Suction Clearance Check and Adjustment
888-274-7744
www.iqpowertools.com
iQ Power Tools
Repair Manual
iQMS362
3
3
5
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11
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49
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61
63
67
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125
iQMS362
Repair Manual

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Summary of Contents for IQ Power Tools iQMS362

  • Page 1: Table Of Contents

    Power Tools Repair Manual iQMS362 Table of Contents IQMS362 DISASSEMBLY Blade Removal Blade Guard Removal Arbor Assembly Removal Control Module Disassembly Saw Motor Disassembly and Removal Saw Motor Stator Disassembly and Removal (Original Stator) Saw Motor Stator Disassembly and Removal (Updated Stator)
  • Page 2 IQMS362 WIRING DIAGRAM WITH UPDATED STATOR 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 3: Iqms362 Disassembly

    2. Using the Allen wrench provided, loosen the 2 outside blade guard screws 3. Lift the outside blade guard to expose the blade and the blade hex screw. 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 4 4. Depress the spindle lock button on the motor 5. loosen hex nut using the Allen wrench provided. 6. Remove the blade hex nut and outer blade flange and the blade. 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 5: Blade Guard Removal

    Blade Guard Removal 1. Disconnect the vacuum hose 2. Remove the outer blade guard cover 3. Remove the inner blade flange 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 6 4. Remove the blade shaft assembly ring retaining screws 5. and remove the inner dust guard retaining plate 6. Remove the inner dust guard 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 7 8. Remove the blade guard link arm screw. 9. Rotate the inner blade guard 90 degrees counter clockwise (left) to clear the inner blade guard guide rail. 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 8 10. Remove the inner washer (spacer) 11. Remove the blade guard guide rail blade guard guide rail by removing the retaining screws. 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 9: Arbor Assembly Removal

    1. Remove the blade shaft assembly retaining screws 2. Rotate the blade shaft assembly lock assembly left to right while pulling to remove from the housing. 3. Remove the Spindle Lock, button and compression spring 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 10 NOTE: Once removed you should have: • The spindle lock and button • Compression spring • Seal pad • Felt seal • Blade shaft assembly 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 11: Control Module Disassembly

    Control Module Disassembly 1. Remove Control Module Retaining Screws 2. Lift cover and disconnect electrical wires from the Circuit Board 3. Disconnect all the connections on the Circuit board 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 12 4. Remove the motor power leads from the On/Off switch (normally Black and White) 5. Disconnect the grey wire from the On/Off switch 6. Remove the control module cover. 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 13 7. Remove the Circuit Board retaining screw and remove the circuit board. 8. Remove Ground Wire Retaining Screw 9. Remove Control Module mounting screws 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 14 10. Route the wires through the opening at the bottom of the base of the control module 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 15: Saw Motor Disassembly And Removal

    Saw Motor Disassembly and Removal 1. Lower and lock the gear housing in the down (Cutting) position. 2. Remove Saw Motor brush covers 3. Remove Saw Motor Brushes 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 16 4. Remove Saw Motor retaining screws NOTE: There are a total of 4 screws, one on each corner. 5. Remove the saw motor housing assembly with the stator 6. Remove the armature from the gear housing 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 17: Saw Motor Stator Disassembly And Removal (Original Stator)

    1. Remove saw motor end cover screws and remove end cover 2. Disconnect saw motor brush connectors 3. Route the stator wires through the saw motor housing assembly 4. Loosen and remove the saw motor stator retaining screws 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 18 5. Remove the saw motor stator 6. Remove the saw motor brush wire and connector 7. Remove the rubber bushing 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 19: Saw Motor Stator Disassembly And Removal (Updated Stator)

    Saw Motor Stator Disassembly and Removal (Updated Stator) 1. Remove the saw motor end cover retaining screws 2. Remove the saw motor end cover 3. Disconnect the stator brush connectors from the brush connectors 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 20 4. Route the stator conductors through the saw motor stator case 5. Remove the stator retaining screws 6. Remove the stator from the saw motor case 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 21 7. Remove the rubber bushing Check the saw motor case to ensure the armature bearing bushing has been removed 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 22 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 23: Saw Mount Disassembly And Removal

    Saw Mount Disassembly and Removal 1. Remove the motor pivot mount lock nut 2. Raise the gear housing to the open position 3. Remove the power cord clamp from beneath the gear housing 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 24 5. Using strain relief grommet pliers, compress the strain cord grip and pull straight out to remove. 6. pull the wires out of the gear housing 7. Remove the cord grip from the power cords 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 25 8. Remove the support arm cover retaining screws 9. Remove the support arm cover 10. Remove the saw motor power cable cord clamp 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 26 11. Disconnect the vacuum hose end fitting from the vacuum 12. Remove the vacuum hose end fitting from the hose 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 27 13. Remove the vacuum hose through the support arm 14. Remove the vacuum motor power cord clamp 15. Using strain relief pliers, remove the cord grip. 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 28 16. Route the saw motor power cable through the opening. 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 29: Support Arm Disassembly And Removal

    Support Arm Disassembly and Removal 1. Raise the gear housing fully to relieve tension on the spring. 2. Loosen the adjustment screw to remove tension from the arm. 3. Remove the support arm screws 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 30 Tap the pin out 6. Remove the gear housing from the pivot mount assembly 7. Remove the bushing from inside the spring coil. 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 31: Support Arm Removal And Disassembly

    Support Arm Removal and Disassembly 1. Disconnect the vacuum power cord. 2. Remove the support arm hex head screws and remove the support arm 3. Remove the vacuum cord clamp 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 32 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 33: Vacuum Motor Removal

    Vacuum Motor Removal 1. Unlock sliding table 2. Remove sliding table 3. Remove vacuum power cord clamps 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 34 4. Unscrew vacuum screws and remove vacuum 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 35: Vacuum Brushes Removal (Original Version)

    Vacuum Brushes Removal (Original Version) 1. Unscrew vacuum motor cover screws 2. Lift vacuum motor cover 3. Pry plastic outer cover over tabs 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 36 4. Remove plastic cover 5. Depress vacuum motor brush connector with a small screw driver 6. Slide connector out 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 37 8. With a set of pliers, grab the flat side of the brush case. The brush case will require some force to pull out 9. Remove the brush case with carbon brush completely 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 38 10. Lift the tabs that are securing the brush connector to the brush case 11. Separate the brush connector from the brush case 12. Pull the brush from the brush case. 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 39: Vacuum Brushes Removal (Updated Version)

    Vacuum Brushes Removal (Updated Version) 1. Remove vacuum motor end cap. 2. Lift the brush holders up to gain access to the brushes. 3. Remove the brushes from the brush holders. 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 40 4. Disconnect the brushes and replace. 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 41: Vacuum Suction Inlet Removal

    Vacuum Suction Inlet Removal 1. Secure the hex nut while loosening the Allen screw. Once loose, completely remove the screw. 2. Tighten the nut and screw so that the screw spins freely with little play. 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 42 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 43: Filter Removal

    Filter Removal Agitate the filter by spinning it 3 times Remove the filter spin knob Remove the filter cover retaining screws and remove cover 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 44 Remove the filter Check the filter tab 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 45 Table Shock Removal 1. Remove the iQMS362 lower frame assembly from the stand assembly Disassembly order is 1. Stand assembly locking mechanism area 2. Side opposite of locking mechanism 3. Stand assembly crossmember 2. Remove the stand assembly end cap 3.
  • Page 46 6. Remove the upper cross arm 7. Using the upper cross arm as leverage, pull the upper cross arm locking mechanism bolt from the upper shock retainer 8. Remove the stand assembly cross connect bolt 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 47 9. Remove the cross connect bushing. Pay attention to how it is installed 10. Pull the shock out 11. Remove the 2 spacers for the upper shock mount from inside the arm 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 49: Iq362 Assembly

    3. Insert the spacers so 1 is on either side of the shock extension rod 4. The spacer – shock extension – spacer should be visible from the slot 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 50 – shock extension -spacer 7. Install the plastic washer, followed by the flat washer then by the nylock 8. Loosely tighten the locking mechanism retaining nut 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 51 10. Align the lower shock mount hole with the cross connect 11. Using an Allen wrench, insert the cross connect bolt thru the inner cross member – spacer – outer cross member. 12. Remove the upper cross arm 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 52 13. Remove the retaining nut from the side opposite the locking mechanism 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 53: Vacuum Filter Installation

    Vacuum filter Installation 1. Apply lubricant and Insert filter in filter housing 2. Install filter housing Cover 3. Install filter handle 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 54 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 55: Vacuum Suction Installation

    1. Insert screws and tighten jamb nut on screw until tight but both screw and nut spins freely. 2. Mount vacuum inlet on top of vacuum and screw into vacuum assembly. Ensure there is enough space, so the rolling table will clear. 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 56 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 57: Vacuum Motor Brushes Installation/Replacement (Early Version)

    2. With the locking tab facing UP, place the brush connector on to the case with the connection facing opposite the locking 3. Lock the brush connector onto the case by folding the locking ears onto the connector 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 58 4. Slide the case with brush into the vacuum motor 5. Slide the vacuum motor brush until the locking tab is in the locked position. 6. Slide the vacuum motor brush connection through the slot and connect to the brush 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 59 7. Install the plastic cover 8. Install Vacuum Motor Outer Cover 9. Install vacuum Motor on to the vacuum housing 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 60 10. Route vacuum motor power cord and secure to table win plastic holders 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 61: Vacuum Brushes Installation (New Version)

    Vacuum Brushes Installation (New Version) 1. Connect the vacuum brush to the connectors and insert into the vacuum brush holders. 2. Lower the brush holders up to secure the brushes in place. 3. Install the vacuum end cover 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 62 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 63: Support Arm Assembly And Installation

    Support Arm Assembly and Installation 1. Mount support arm to the table frame 2. Route the saw motor power cord through the support arm 3. Route the vacuum motor power cord through the support arm 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 64 4. Secure the saw and vacuum motor power cord to the support arm with a cord clamp 5. Route vacuum hose 6. Install vacuum hose end connection 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 65 7. Connect vacuum hose to vacuum suction 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 66 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 67: Pivot Arm Assembly And Installation

    2. Set the torsion spring and sleeve into the gear housing and position into the motor pivot mount. NOTE: Ensure the spring is relaxed, with no tension and the spring ends are in their perspective slots on the motor pivot mount 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 68 4. Insert the adjustment screw into the slot on the support arm 5. Position the motor pivot mount with the gear housing into the support arm and tighten the adjustment screw to allow the motor pivot arm to slide into position 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 69 7. Verify the pivot shaft is flush with the outer face of the motor pivot mount 8. Insert and tighten the pivot shaft set screw in the motor pivot mount 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 70 9. Lower and lock the gear housing in the down/cutting position 10. Route the saw motor power cord into the saw motor side of the gear housing back 11. Route the vacuum power cord into the blade side of gear housing back 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 71 13. Route the vacuum motor power cord through the lower opening of the gear housing top 14. Route the saw motor power cord through the upper opening of the gear housing top 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 72 16. Using relief strain pliers, install the cord grips on the saw power cord into the support arm 17. Install the cord grips on the vacuum power cord on the support arm 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 73 18. Install the cord grips on the saw motor power cord on the gear housing 19. Install the vacuum power cord on the gear housing 20. Secure both the saw and vacuum power cord under the gear housing with a cord clamp 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 74 NOTE: in this picture, notice that just the colored conductors are visible above the gear housing 21. Lower the gear housing to the cutting position and install the set screw in the motor pivot mount 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 75: Saw Motor Armature Installation

    Saw Motor Armature Installation 1. Apply general purpose grease on the armature output shaft end 2. Insert the armature output shaft into the gear housing 3. Install the rubber bushing on the armature end bearing 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 76 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 77: Saw Motor Stator Assembly (Original Version)

    Output and a single connector for one of the brushes. It needed a WHITE Jumper Wire for return to connect to the PCB. The NEW version of the iQMS362 Stator has a BLACK Input and WHITE Return along with a connector for EACH Brush.
  • Page 78 Secure the stator to the saw motor housing Route the brush connector and the stator conductors through the saw motor housing assembly Slide the assembled saw motor housing and stator over the armature and flush with the gear housing 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 79 Secure the saw motor housing assembly on to the gear housing with screws on all corners 9. Insert the Saw Motor Brushes 10. Install the Saw Motor brush covers 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 80 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 81: Saw Stator Assembly And Installation

    GRAY Brake Output and a single connector for one of the brushes. It needed a WHITE Jumper Wire for return to connect to the PCB. The NEW version of the iQMS362 Stator has a BLACK Input and WHITE Return along with a connector for EACH Brush.
  • Page 82 2. Secure the stator with the retaining screws 3. Route the stator wires through the opening provided 4. Attach the brush conductors located on the rear end of the motor case 5. Install the motor case end cap 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 83 6. Secure the motor end cap with retaining screws Slide the stator and plastic motor case over the armature Secure the motor case and stator with retaining screws 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 84 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 85: Control Module Installation And Assembly

    1. Route the saw motor and vacuum motor conductors through the control module base 2. Secure the control module base to the gear housing 3. Attach the saw motor ground wire to the gear housing 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 86 5. Connect the saw motor and vacuum power cord connections to the printed circuit board NOTE: VERIFY CONNECTIONS WITH ELECTRICAL DIAGRAM 6. Connect electrical connections to the ON/OFF switch NOTE: VERIFY CONNECTIONS WITH ELECTRICAL DIAGRAM 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 87 7. Place control module cover 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 88 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 89: Arbor Assembly Installation

    Arbor Assembly Installation 1. Apply general purpose grease to the blade shaft assembly output gear 2. Ensure the gear housing pocket for the blade shaft assembly is free of debris 3. Slide the blade shaft assembly 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 90 5. Slide the spindle lock and button into the compress spring and install into the gear housing 6. Rotate the blade shaft assembly so that it lines up with the gear housing 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 91 8. Secure the blade shaft assembly on to the gear housing 9. Rotate the blade assembly shaft by hand to verify it rotates freely. Verify the Armature fan blades also rotate 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 92 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 93: Guard Guide Rail Assembly And Installation

    1. Apply Medium (BLUE) Loctite on the screws to secure the guard guide rail on to the gear housing 2. Secure the guard guide rail on to the gear housing 3. Place the washer on the inner dust guard 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 94 4. Place the inner blade guard inner blade guard into the inner dust guard 5. Insert the wear washer between the inner blade guard and the inner dust guard 6. Place the washer on the blade shaft assembly 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 95 8. Route the guard guide rail into the inner blade guard guide rail 9. Rotate both the inner blade guard and inner dust guard 90 degrees so it rides in the guide rail 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 96 10. Insert the wear washer between the inner dust guard and the blade shaft assembly 11. Attach the guard link arm to the motor pivot mount 12. Place the blade shaft assembly retaining plate and secure with retaining screws 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 97 13. Route the vacuum hose in the support 14. Insert the saw power cord into the support arm cover 15. Secure the saw power cord with the cord clamps 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 98 1. Connect the vacuum hose on to the inner dust guard 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 99: Blade Installation

    Blade Installation 1. Install the inner blade flange 2. Install the iQ Masonry Blade 3. Install the outer blade flange and blade Lock Nut 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 100 4. Install the outer blade cover 5. Close the outer blade cover 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 101: Iqms362 Adjustments

    1. Remove the sliding table from the track and lay it on the stand with the rollers facing up 2. Clean the rolling table wheels with Scotch Brite 3. Clean the table track with Scotch Brite 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 102 4. Wipe the table track with a lightly damp cloth 5. Insert the sliding table back into the saw stand 6. Check the table for stability by depressing all four (4) corners 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 103 7. Push the sliding table to the forward mechanical stops 8. Depress the area still supported by the table track to check for wobble 9. Pull the sliding table back to the table stop 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 104 (3) lower guide rollers and moving the straight edge back and forth. Verify all three (3) lower guide rollers rotate simultaneously 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 105 Verify all three (3) lower guide rollers rotate simultaneously. Repeat previous step until satisfied 17. Flip the rolling table so the front (POINTY END) of the table is now on the left side 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 106 20. Adjust each lower roller so the lower guide roller is at its lowest position when the table is installed in the saw stand 21. Verify all three (3) lower guide rollers are on the same plane. Repeat previous step until satisfied 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 107 REPEAT for ALL Six (6) sliding table upper rollers 24. Push the sliding table forward to the mechanical stop and check adjustment by depressing rear section of the table. Play should be very minimal 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 108 Play should be very minimal 26. Remove the table and tighten all six (6) upper guide wheels, making sure the eccentric stays in the same position 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 109: Sliding Table Travel Check And Adjustments

    2. Loosen all six retaining screws that secure the rail to the stand 3. Insert the short arm of a square into the gap between the stand and the sliding table 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 110 5. Tighten the inner most retaining screws for the rail to the stand starting with the retaining screw just behind the vacuum motor 6. Then tighten the screw just in front of the vacuum motor 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 111 8. Then tighten the screw in front of the second crew tightened 9. Push the sliding table forward so the front lower guide wheel is on the edge of the rail guide 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 112 10. Tighten the retaining screw on the front edge 11. Pull the sliding table back so the rear lower guide wheel is on the edge of the rail guide 12. Tighten the retaining screw on the back edge 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 113 13. Re-Check the gap on the left side by rolling the table back and forth 14. Verify the blade has proper clearance on both sides of the channel 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 114 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 115: Pivot Arm Squareness Check And Adjustments

    3. Ensure the edge of the square is firmly against the blade segments 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 116 6. Place the inside edge of the long arm of the square against the opposite edge of the saw blade and the outer edge of the short arm of the square along the back fence of the sliding table 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 117 7. Ensure the edge of the square is firmly against the blade segments 8. Check the gap on the corner of the sliding table fence. The gap should be less than .016 inches or 0.4 millimeter. 9. Remove the Support Arm Back Cover 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 118 .016 inches or 0.4 millimeter. 13. Once the gaps on the left and right side are within acceptable tolerance, Tighten the Pivot Arm retaining screws on the side of the Support Arm Cover 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 119 14. Install the Support Arm Back Cover 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 120 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 121 2. Adjust so that gap between table and vacuum suction is about 1/32 inch or .03125 inch or 7.9375 millimeter. 3. It should appear as though the sliding table and the vacuum suction are touching 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 122 6. Push and pull the sliding table back and fourth to check for smoothness. Make necessary adjustments 7. Tighten final setting on both screws by holding the set jamb nut and tightening the set screw. 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 123: Vacuum And Seal Check

    Vacuum and Seal Check 1. Connect the vacuum to an extension cord connected to a wall outlet 2. Release the dust tub 3. Verify the dust tub is still attached to the vacuum 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 124 4. Engage the dust tub 5. Disconnect the vacuum from the extension cord connected to a wall outlet 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 125: Wiring Diagram

    IRING IAGRAM 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
  • Page 126 QMS362 W UPDATED STATOR IRING IAGRAM WITH 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...

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