Power Tools Repair Manual iQMS362 Table of Contents IQMS362 DISASSEMBLY Blade Removal Blade Guard Removal Arbor Assembly Removal Control Module Disassembly Saw Motor Disassembly and Removal Saw Motor Stator Disassembly and Removal (Original Stator) Saw Motor Stator Disassembly and Removal (Updated Stator)
2. Using the Allen wrench provided, loosen the 2 outside blade guard screws 3. Lift the outside blade guard to expose the blade and the blade hex screw. 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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4. Depress the spindle lock button on the motor 5. loosen hex nut using the Allen wrench provided. 6. Remove the blade hex nut and outer blade flange and the blade. 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
1. Remove the blade shaft assembly retaining screws 2. Rotate the blade shaft assembly lock assembly left to right while pulling to remove from the housing. 3. Remove the Spindle Lock, button and compression spring 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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NOTE: Once removed you should have: • The spindle lock and button • Compression spring • Seal pad • Felt seal • Blade shaft assembly 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
Control Module Disassembly 1. Remove Control Module Retaining Screws 2. Lift cover and disconnect electrical wires from the Circuit Board 3. Disconnect all the connections on the Circuit board 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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4. Remove the motor power leads from the On/Off switch (normally Black and White) 5. Disconnect the grey wire from the On/Off switch 6. Remove the control module cover. 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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7. Remove the Circuit Board retaining screw and remove the circuit board. 8. Remove Ground Wire Retaining Screw 9. Remove Control Module mounting screws 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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10. Route the wires through the opening at the bottom of the base of the control module 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
Saw Motor Disassembly and Removal 1. Lower and lock the gear housing in the down (Cutting) position. 2. Remove Saw Motor brush covers 3. Remove Saw Motor Brushes 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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4. Remove Saw Motor retaining screws NOTE: There are a total of 4 screws, one on each corner. 5. Remove the saw motor housing assembly with the stator 6. Remove the armature from the gear housing 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
1. Remove saw motor end cover screws and remove end cover 2. Disconnect saw motor brush connectors 3. Route the stator wires through the saw motor housing assembly 4. Loosen and remove the saw motor stator retaining screws 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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5. Remove the saw motor stator 6. Remove the saw motor brush wire and connector 7. Remove the rubber bushing 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
Saw Motor Stator Disassembly and Removal (Updated Stator) 1. Remove the saw motor end cover retaining screws 2. Remove the saw motor end cover 3. Disconnect the stator brush connectors from the brush connectors 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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4. Route the stator conductors through the saw motor stator case 5. Remove the stator retaining screws 6. Remove the stator from the saw motor case 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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7. Remove the rubber bushing Check the saw motor case to ensure the armature bearing bushing has been removed 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
Saw Mount Disassembly and Removal 1. Remove the motor pivot mount lock nut 2. Raise the gear housing to the open position 3. Remove the power cord clamp from beneath the gear housing 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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5. Using strain relief grommet pliers, compress the strain cord grip and pull straight out to remove. 6. pull the wires out of the gear housing 7. Remove the cord grip from the power cords 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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8. Remove the support arm cover retaining screws 9. Remove the support arm cover 10. Remove the saw motor power cable cord clamp 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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11. Disconnect the vacuum hose end fitting from the vacuum 12. Remove the vacuum hose end fitting from the hose 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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13. Remove the vacuum hose through the support arm 14. Remove the vacuum motor power cord clamp 15. Using strain relief pliers, remove the cord grip. 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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16. Route the saw motor power cable through the opening. 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
Support Arm Disassembly and Removal 1. Raise the gear housing fully to relieve tension on the spring. 2. Loosen the adjustment screw to remove tension from the arm. 3. Remove the support arm screws 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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Tap the pin out 6. Remove the gear housing from the pivot mount assembly 7. Remove the bushing from inside the spring coil. 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
Support Arm Removal and Disassembly 1. Disconnect the vacuum power cord. 2. Remove the support arm hex head screws and remove the support arm 3. Remove the vacuum cord clamp 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
Vacuum Brushes Removal (Original Version) 1. Unscrew vacuum motor cover screws 2. Lift vacuum motor cover 3. Pry plastic outer cover over tabs 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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4. Remove plastic cover 5. Depress vacuum motor brush connector with a small screw driver 6. Slide connector out 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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8. With a set of pliers, grab the flat side of the brush case. The brush case will require some force to pull out 9. Remove the brush case with carbon brush completely 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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10. Lift the tabs that are securing the brush connector to the brush case 11. Separate the brush connector from the brush case 12. Pull the brush from the brush case. 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
Vacuum Brushes Removal (Updated Version) 1. Remove vacuum motor end cap. 2. Lift the brush holders up to gain access to the brushes. 3. Remove the brushes from the brush holders. 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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4. Disconnect the brushes and replace. 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
Vacuum Suction Inlet Removal 1. Secure the hex nut while loosening the Allen screw. Once loose, completely remove the screw. 2. Tighten the nut and screw so that the screw spins freely with little play. 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
Filter Removal Agitate the filter by spinning it 3 times Remove the filter spin knob Remove the filter cover retaining screws and remove cover 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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Remove the filter Check the filter tab 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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Table Shock Removal 1. Remove the iQMS362 lower frame assembly from the stand assembly Disassembly order is 1. Stand assembly locking mechanism area 2. Side opposite of locking mechanism 3. Stand assembly crossmember 2. Remove the stand assembly end cap 3.
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6. Remove the upper cross arm 7. Using the upper cross arm as leverage, pull the upper cross arm locking mechanism bolt from the upper shock retainer 8. Remove the stand assembly cross connect bolt 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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9. Remove the cross connect bushing. Pay attention to how it is installed 10. Pull the shock out 11. Remove the 2 spacers for the upper shock mount from inside the arm 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
3. Insert the spacers so 1 is on either side of the shock extension rod 4. The spacer – shock extension – spacer should be visible from the slot 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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– shock extension -spacer 7. Install the plastic washer, followed by the flat washer then by the nylock 8. Loosely tighten the locking mechanism retaining nut 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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10. Align the lower shock mount hole with the cross connect 11. Using an Allen wrench, insert the cross connect bolt thru the inner cross member – spacer – outer cross member. 12. Remove the upper cross arm 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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13. Remove the retaining nut from the side opposite the locking mechanism 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
1. Insert screws and tighten jamb nut on screw until tight but both screw and nut spins freely. 2. Mount vacuum inlet on top of vacuum and screw into vacuum assembly. Ensure there is enough space, so the rolling table will clear. 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
2. With the locking tab facing UP, place the brush connector on to the case with the connection facing opposite the locking 3. Lock the brush connector onto the case by folding the locking ears onto the connector 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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4. Slide the case with brush into the vacuum motor 5. Slide the vacuum motor brush until the locking tab is in the locked position. 6. Slide the vacuum motor brush connection through the slot and connect to the brush 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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7. Install the plastic cover 8. Install Vacuum Motor Outer Cover 9. Install vacuum Motor on to the vacuum housing 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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10. Route vacuum motor power cord and secure to table win plastic holders 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
Vacuum Brushes Installation (New Version) 1. Connect the vacuum brush to the connectors and insert into the vacuum brush holders. 2. Lower the brush holders up to secure the brushes in place. 3. Install the vacuum end cover 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
Support Arm Assembly and Installation 1. Mount support arm to the table frame 2. Route the saw motor power cord through the support arm 3. Route the vacuum motor power cord through the support arm 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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4. Secure the saw and vacuum motor power cord to the support arm with a cord clamp 5. Route vacuum hose 6. Install vacuum hose end connection 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
2. Set the torsion spring and sleeve into the gear housing and position into the motor pivot mount. NOTE: Ensure the spring is relaxed, with no tension and the spring ends are in their perspective slots on the motor pivot mount 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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4. Insert the adjustment screw into the slot on the support arm 5. Position the motor pivot mount with the gear housing into the support arm and tighten the adjustment screw to allow the motor pivot arm to slide into position 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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7. Verify the pivot shaft is flush with the outer face of the motor pivot mount 8. Insert and tighten the pivot shaft set screw in the motor pivot mount 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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9. Lower and lock the gear housing in the down/cutting position 10. Route the saw motor power cord into the saw motor side of the gear housing back 11. Route the vacuum power cord into the blade side of gear housing back 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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13. Route the vacuum motor power cord through the lower opening of the gear housing top 14. Route the saw motor power cord through the upper opening of the gear housing top 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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16. Using relief strain pliers, install the cord grips on the saw power cord into the support arm 17. Install the cord grips on the vacuum power cord on the support arm 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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18. Install the cord grips on the saw motor power cord on the gear housing 19. Install the vacuum power cord on the gear housing 20. Secure both the saw and vacuum power cord under the gear housing with a cord clamp 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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NOTE: in this picture, notice that just the colored conductors are visible above the gear housing 21. Lower the gear housing to the cutting position and install the set screw in the motor pivot mount 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
Saw Motor Armature Installation 1. Apply general purpose grease on the armature output shaft end 2. Insert the armature output shaft into the gear housing 3. Install the rubber bushing on the armature end bearing 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
Output and a single connector for one of the brushes. It needed a WHITE Jumper Wire for return to connect to the PCB. The NEW version of the iQMS362 Stator has a BLACK Input and WHITE Return along with a connector for EACH Brush.
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Secure the stator to the saw motor housing Route the brush connector and the stator conductors through the saw motor housing assembly Slide the assembled saw motor housing and stator over the armature and flush with the gear housing 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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Secure the saw motor housing assembly on to the gear housing with screws on all corners 9. Insert the Saw Motor Brushes 10. Install the Saw Motor brush covers 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
GRAY Brake Output and a single connector for one of the brushes. It needed a WHITE Jumper Wire for return to connect to the PCB. The NEW version of the iQMS362 Stator has a BLACK Input and WHITE Return along with a connector for EACH Brush.
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2. Secure the stator with the retaining screws 3. Route the stator wires through the opening provided 4. Attach the brush conductors located on the rear end of the motor case 5. Install the motor case end cap 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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6. Secure the motor end cap with retaining screws Slide the stator and plastic motor case over the armature Secure the motor case and stator with retaining screws 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
1. Route the saw motor and vacuum motor conductors through the control module base 2. Secure the control module base to the gear housing 3. Attach the saw motor ground wire to the gear housing 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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5. Connect the saw motor and vacuum power cord connections to the printed circuit board NOTE: VERIFY CONNECTIONS WITH ELECTRICAL DIAGRAM 6. Connect electrical connections to the ON/OFF switch NOTE: VERIFY CONNECTIONS WITH ELECTRICAL DIAGRAM 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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7. Place control module cover 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
Arbor Assembly Installation 1. Apply general purpose grease to the blade shaft assembly output gear 2. Ensure the gear housing pocket for the blade shaft assembly is free of debris 3. Slide the blade shaft assembly 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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5. Slide the spindle lock and button into the compress spring and install into the gear housing 6. Rotate the blade shaft assembly so that it lines up with the gear housing 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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8. Secure the blade shaft assembly on to the gear housing 9. Rotate the blade assembly shaft by hand to verify it rotates freely. Verify the Armature fan blades also rotate 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
1. Apply Medium (BLUE) Loctite on the screws to secure the guard guide rail on to the gear housing 2. Secure the guard guide rail on to the gear housing 3. Place the washer on the inner dust guard 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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4. Place the inner blade guard inner blade guard into the inner dust guard 5. Insert the wear washer between the inner blade guard and the inner dust guard 6. Place the washer on the blade shaft assembly 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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8. Route the guard guide rail into the inner blade guard guide rail 9. Rotate both the inner blade guard and inner dust guard 90 degrees so it rides in the guide rail 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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10. Insert the wear washer between the inner dust guard and the blade shaft assembly 11. Attach the guard link arm to the motor pivot mount 12. Place the blade shaft assembly retaining plate and secure with retaining screws 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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13. Route the vacuum hose in the support 14. Insert the saw power cord into the support arm cover 15. Secure the saw power cord with the cord clamps 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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1. Connect the vacuum hose on to the inner dust guard 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
1. Remove the sliding table from the track and lay it on the stand with the rollers facing up 2. Clean the rolling table wheels with Scotch Brite 3. Clean the table track with Scotch Brite 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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4. Wipe the table track with a lightly damp cloth 5. Insert the sliding table back into the saw stand 6. Check the table for stability by depressing all four (4) corners 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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7. Push the sliding table to the forward mechanical stops 8. Depress the area still supported by the table track to check for wobble 9. Pull the sliding table back to the table stop 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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(3) lower guide rollers and moving the straight edge back and forth. Verify all three (3) lower guide rollers rotate simultaneously 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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Verify all three (3) lower guide rollers rotate simultaneously. Repeat previous step until satisfied 17. Flip the rolling table so the front (POINTY END) of the table is now on the left side 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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20. Adjust each lower roller so the lower guide roller is at its lowest position when the table is installed in the saw stand 21. Verify all three (3) lower guide rollers are on the same plane. Repeat previous step until satisfied 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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REPEAT for ALL Six (6) sliding table upper rollers 24. Push the sliding table forward to the mechanical stop and check adjustment by depressing rear section of the table. Play should be very minimal 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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Play should be very minimal 26. Remove the table and tighten all six (6) upper guide wheels, making sure the eccentric stays in the same position 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
2. Loosen all six retaining screws that secure the rail to the stand 3. Insert the short arm of a square into the gap between the stand and the sliding table 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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5. Tighten the inner most retaining screws for the rail to the stand starting with the retaining screw just behind the vacuum motor 6. Then tighten the screw just in front of the vacuum motor 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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8. Then tighten the screw in front of the second crew tightened 9. Push the sliding table forward so the front lower guide wheel is on the edge of the rail guide 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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10. Tighten the retaining screw on the front edge 11. Pull the sliding table back so the rear lower guide wheel is on the edge of the rail guide 12. Tighten the retaining screw on the back edge 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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13. Re-Check the gap on the left side by rolling the table back and forth 14. Verify the blade has proper clearance on both sides of the channel 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
3. Ensure the edge of the square is firmly against the blade segments 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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6. Place the inside edge of the long arm of the square against the opposite edge of the saw blade and the outer edge of the short arm of the square along the back fence of the sliding table 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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7. Ensure the edge of the square is firmly against the blade segments 8. Check the gap on the corner of the sliding table fence. The gap should be less than .016 inches or 0.4 millimeter. 9. Remove the Support Arm Back Cover 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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.016 inches or 0.4 millimeter. 13. Once the gaps on the left and right side are within acceptable tolerance, Tighten the Pivot Arm retaining screws on the side of the Support Arm Cover 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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14. Install the Support Arm Back Cover 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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2. Adjust so that gap between table and vacuum suction is about 1/32 inch or .03125 inch or 7.9375 millimeter. 3. It should appear as though the sliding table and the vacuum suction are touching 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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6. Push and pull the sliding table back and fourth to check for smoothness. Make necessary adjustments 7. Tighten final setting on both screws by holding the set jamb nut and tightening the set screw. 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
Vacuum and Seal Check 1. Connect the vacuum to an extension cord connected to a wall outlet 2. Release the dust tub 3. Verify the dust tub is still attached to the vacuum 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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4. Engage the dust tub 5. Disconnect the vacuum from the extension cord connected to a wall outlet 888-274-7744 iQMS362 www.iqpowertools.com Repair Manual...
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