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Carrier INDUCED COMBUSTION FURNACES 58GFA Service And Maintenance Instructions
Carrier INDUCED COMBUSTION FURNACES 58GFA Service And Maintenance Instructions

Carrier INDUCED COMBUSTION FURNACES 58GFA Service And Maintenance Instructions

Induced combustion furnaces for sizes 065-150 series 130

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Service and Maintenance Instructions
NOTE: Read the entire instruction manual before starting the
installation.
These procedures are for sizes 65,000 through 150,000 Btuh units.
Index
SAFETY CONSIDERATIONS .....................................................1
CARE AND MAINTENANCE..................................................1-4
Air Filter Arrangement .............................................................2
Blower Motor and Wheel......................................................2-3
Cleaning Heat Exchanger......................................................3-4
Electrical Controls and Wiring.................................................4
Pilot ...........................................................................................4
Troubleshooting ........................................................................4
Unit Wiring Diagram ............................................................5-6
Troubleshooting Chart ..............................................................7
SAFETY CONSIDERATIONS
Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit and other safety
precautions that may apply.
Follow all safety codes. In the United States, follow all safety
codes including the National Fuel Gas Code NFPA No. 54-
1992/ANSI Z223.1-1992 (NFGC). In Canada, refer to the current
edition of the National Standard of Canada CAN/CGA-B149.1-
and .2-M95 Natural Gas and Propane Gas Installation Codes
(NSCNGPIC). Wear safety glasses and work gloves. Have fire
extinguisher available during start-up and adjustment procedures
and service calls.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal word DANGER, WARNING, or CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies a hazard that could
result in personal injury or death. CAUTION is used to identify
unsafe practices which would result in minor personal injury or
product and property damage. NOTE is used to highlight sugges-
tions that will result in enhanced installation, reliability, or
operation.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
PC 101
Catalog No. 535-821
Tab 6a 8a
Induced Combustion Furnaces
For Sizes 065-150 Series 130
Page
.
Printed in U.S.A.
®
Fig. 1-Model 58GFA Upflow
The ability to properly perform maintenance on this equip-
ment requires certain expertise, mechanical skills, tools and
equipment. If you do not possess these, do not attempt to
perform any maintenance on this equipment other than those
procedures recommended in the User's Manual. FAILURE
TO FOLLOW THIS WARNING COULD RESULT IN
POSSIBLE DAMAGE TO THIS EQUIPMENT, SERIOUS
PERSONAL INJURY, OR DEATH.
CARE AND MAINTENANCE
For continuing high performance and to minimize possible equip-
ment failure, it is essential that periodic maintenance be performed
on this equipment. Consult your local dealer as to the proper
frequency of maintenance and the availability of a maintenance
contract.
Form 58GFA-1SM
Pg 1
58GFA
ama
A PP R O VED
R
A92057
10-95
Replaces: 58D, G-3SM

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Summary of Contents for Carrier INDUCED COMBUSTION FURNACES 58GFA

  • Page 1: Table Of Contents

    Recognize safety information. This is the safety-alert symbol When you see this symbol on the furnace and in instructions or manuals, be alert to the potential for personal injury. Understand the signal word DANGER, WARNING, or CAU- TION.
  • Page 2: Air Filter Arrangement

    (1) 16 X 25 X 1 (1) 20 X 25 X 1* Cleanable 24-1/2 (2) 16 X 25 X 1* (1) 24 X 25 X 1 Cleanable * Factory-provided with the furnace. Filters may be field modified by cutting as required. Never operate unit without a filter or with filter access door removed.
  • Page 3: Cleaning Heat Exchanger

    The motor oil ports must be at a minimum of 45° above the horizontal centerline of the motor after the blower assembly has been reinstalled in the furnace. 14. Reinstall blower assembly in furnace. Connect blower leads to blower speed selector. 15. Reinstall control assembly.
  • Page 4: Electrical Controls And Wiring

    11. Replace blower access doors. 12. Turn on electrical power and gas. 13. Set thermostat and check furnace for proper operation. Never use a match or other open flame to check for gas leaks. Use a soap-and-water solution. A failure to follow this warning could result in fire, personal injury or death.
  • Page 5 ONLY AUXILIARY 115-VOLT FIELD- J-BOX SUPPLIED CONTROL FUSED DISCONNECT 24-VOLT TERMINAL BLOCK FURNACE Fig. 5—Heating and Cooling Application Wiring Diagram FIELD 24-VOLT WIRING FIELD 115-, 208/230-, 460-VOLT WIRING FACTORY 24-VOLT WIRING FACTORY 115-VOLT WIRING THERMOSTAT TERMINALS NOTE 1 CONDENSING UNIT...
  • Page 6: Unit Wiring Diagram

    3. Blower motor (BLWM) & Inducer motor (IDM) contain auto-reset FIELD POWER WIRING (120 AC) thermal overload switch. CONDUCTOR ON PCB 4. Use only copper wire between the disconnect switch and the furnace junction box (JB). FIELD WIRING SCREW TERMINAL 5. Symbols are electrical representations only6.
  • Page 7 Turn on 115-VAC power to unit. Is blower running? Jumper across screws R & G. blower running on cooling speed? 115VAC Replace across EAC-1 board. & COM? Remove R & G jumper. Does blower turn off? Jumper across screws R & W. inducer motor 115VAC across Replace...
  • Page 8 CALL FOR FREE CATALOG 1-800-962-9212 [ ] Packaged Service Training Copyright 1995 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.