BOOM TRIKES V2 Automatic Owner's Handbook Manual
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BOOM TRIKES V2 Automatic Owner's Handbook Manual

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V2 Automatic
OWNER'S HANDBOOK
AND
SERVICE ITINERARY
Certificated Management
System

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Questions and answers

Lorna Callaghan
March 27, 2025

Can you tell me the make and model of cvt gearbox in Thunderbird v2. Reg 2009.

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1 comments:
Mr. Anderson
May 14, 2025

The make and model of the CVT gearbox in the BOOM TRIKES Thunderbird V2 Automatic from 2009 is not specified in the provided context.

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Summary of Contents for BOOM TRIKES V2 Automatic

  • Page 1 V2 Automatic OWNER'S HANDBOOK SERVICE ITINERARY Certificated Management System...
  • Page 2 ASIC VEHICLE INFORMATION Fuel type: 95 octane optionally 98 octane Fuel tank: 30 ltrs. Engine oil: Synthetic oil, SAE 5W/40 To check oil level screw down dipstick. Type of oil and grade: 2.5 ltrs. (dry engine) MIN – MAX = 0,3 ltr. Oil capacity: 2.6 ltrs.
  • Page 3 RAME AND ENGINE NUMBERS The frame number is stamped on the right-hand side of the frame. The engine number is stamped underneath the pinion drive at the rear. IT IS ILLEGAL TO ALTER A FRAME NUMBER. DOING SO MAY RENDER THE VEHICLE LIABLE TO CONFISCATION Vehicle details Technical specifications...

  • Page 4: Table Of Contents

    Page General information and safety considerations 6 - 7 2.1 Controls, switchgear, warning lights and instruments 8 - 9 2.2 Parking lock 2.3 Checks before you ride your trike 2.4 Running in 2.5 Starting the engine 2.6 Automatic gearbox 13 – 14 2.7 Frame, front fork, rear dampers, rear axle 15 –...
  • Page 5 Fahrzeugbau GmbH OBSERVE PERSONAL SAFETY CAUTION Failure to observe these rules fully and correctly can seriously endanger your personal safety and health. PROTECT THE ENVIRONMENT CAUTION The following are hints and tips to prevent use of the vehicle having a negative effect on the environment.

  • Page 6: General Information And Safety Considerations

    Original BOOM TRIKES accessories have been specially developed and tested to be compatible with your trike. BOOM TRIKES have not tested any accessories made by other manufacturers for the effects that they may have on the handling characteristics of your vehicle.
  • Page 7 As a result of continuous improvement to BOOM trikes, certain details of your trike may deviate from the specifications contained in this handbook.

  • Page 8: Controls, Switchgear, Warning Lights And Instruments

    2.1 C ONTROLS SWITCHGEAR WARNING LIGHTS AND INSTRUMENTS Handlebar controls: (Fig. 1) Functions: Headlight flasher (at front) Light switch Parking light Dipped beam Main beam Horn Indicator Fig. 1 Fuel tank instruments / standard specifications (Fig. 2): 1. Ignition switch 2.
  • Page 9 If this light goes on, top up the brake fluid reservoir to the “Max” marking immediately. Take the vehicle to your nearest BOOM TRIKES dealer or any other specialist dealer to carry out a check on the braking system. Stop the vehicle immediately and have it towed!

  • Page 10: Parking Lock

    ARKING LOCK To activate the parking lock, turn the handlebars to the right. Insert the key, turning the barrel of the lock to the right, press and then lock. To unlock it, insert the key and proceed in reverse order. (Fig.

  • Page 11: Checks Before You Ride Your Trike

    HECKS BEFORE YOU RIDE YOUR TRIKE Caution: Failure to observe the section "Checks before you ride your trike" can lead to accidents or damage to the vehicle. Check your trike regularly before you ride it. The checks listed below take very little time to complete and in the long run will save you time and help to protect both your wallet and your life.

  • Page 12: Starting The Engine

    TARTING THE ENGINE This vehicle is equipped with an ignition cutout operated by the handbrake. If the handbrake is on, then the engine will not start. This vehicle is equipped with a CVT automatic gearbox which engages directly with the rear wheels.

  • Page 13: Automatic Gearbox

    UTOMATIC GEARBOX The V2 is equipped with a CVT automatic gearbox. A) Automatically transmission To ensure the most comfortable ride possible the vehicle is equipped with an automatic gearbox, a centrifugal clutch and electronic engine management. This system was developed to obtain best possible acceleration and lowest possible fuel consumption both on even roads and up hills.
  • Page 14 ADJUSTING THE REAR DAMPERS An adjuster wheel at the lower end of the unit allows continuous adjustment of the spring pre-load. SPRING PRE-LOAD WHICH IS INCORRECT FOR THE RESPECTIVE WEIGHT OF THE VEHICLE CAN IMPAIR THE QUALITY OF THE RIDE AND MAKE IT UNSAFE TO USE THE TRIKE.

  • Page 15: Bodywork

    Normally available in 500 ml bottles. This spray cleaner is available from your BOOM trikes dealer. We also recommend that you use a soft rag to clean other plastic parts – not a microfibre rag – and that you do not use sponges or rags which have rough cleaning surfaces.
  • Page 16 After unlocking, press the body section up. The liftomatic holds it in place. To lower the body section, first press the body up to release the locking mechanism of the liftomatic. Fig. 10 Make sure that the handlebars are straight, i.e. the front wheel is pointing straight ahead, and that the handbrake is on.

  • Page 17: Braking System

    RAKING SYSTEM A) B RAKE PEDAL To adjust the brake pedal, remove splint and unscrew the nut. With the aid of the existing holes you can adjust pedal and the foot rest according to the size. Unscrew the nut at the foot rest and remove the screw.
  • Page 18 D) H ANDBRAKE The full effect of the handbrake should be felt at the fourth click. If not, then access the linkage nuts depicted below to re-adjust. If this produces no results, then the brake pads will need to be replaced (Fig.

  • Page 19: Fuel System, Fuel

    BOOM TRIKES accept no responsibility for damage caused by the use of leaded petrol. Such damage shall be excluded from the conditions of warranty. If by mistake you have filled the tank with leaded fuel ,...

  • Page 20: Catalytic Converter

    - Never turn off the ignition while the vehicle moving Caution: If the ignition system malfunctions, or if performance is below normal, contact an authorised BOOM TRIKES dealer, or a specialist dealer. Do not use full throttle. The catalytic converter is built into the exhaust silencer. Exhaust system temperatures can reach 1000 °C.

  • Page 21: Battery

    (12 V – 18 AH) ATTERY The battery is the part of the electrical system requiring closest attention and care. The most important rules for maintaining a battery are as follows: Maintenance-free batteries First-time use of a maintenance-free battery: Caring for a maintenance-free battery is confined to checking the battery voltage and if necessary charging the battery.

  • Page 22: Engine Oil Level

    NGINE OIL LEVEL On 4-stroke engines, engine oil lubricates the drive components, main bearings and all of the engine‟s moving parts. Running an engine with insufficient oil can cause severe engine damage. On all 4-stroke engines, both oil consumption (to a certain degree) and gradual deterioration of oil properties are normal occurrences.

  • Page 23: Changing The Oil Filter

    3. Oil pressure warning light (insufficient oil pressure) The vehicle has an oil pressure warning light which goes on when you turn the ignition key. After the engine has started this warning light must go off. If the oil pressure warning light goes on during braking, in neutral, or when you ride the trike around bends, then you should check the oil level and if necessary top up.

  • Page 24: Differential Gearbox

    IFFERENTIAL GEARBOX 1. Gearbox oil level To check the oil level in the differential gearbox (contains 1 litre), proceed as follows: 1. Place the vehicle on an even and level surface. 2. Unscrew inspection plug “A“ . If oil begins to run out then no topping up is required. If no oil runs out, then unscrew oil filler plug “B“...

  • Page 25: Pinion Unit

    3.8 P INION The lubrication of the connection is safed by a dual rubber sleeve. The dual rubber sleeve guarantees reliability. The material of the sleeve is compatible with lubricants as well as with climatic conditions. The fastening ring prevent deformation of the sleeve when rotating.

  • Page 26: Belt Tension

    ELT TENSION 1. For adjusting the belt tension the Allen screws 1, 2 and 3 must be unscrewed. Then unscrew the counter nut and cause the belt tension by rotating the adjusting screw “E” (tighten turnbuckles steady). 2. Now it should be possible to push the belt approx. 5 mm downwards. 3.
  • Page 27 Fig. 20...

  • Page 28: Removing The Spark Plug

    EMOVING THE SPARK PLUG To remove the spark plug proceed as follows: 1.) Open up the body section and lift. 2.) Remove the spark plug cap 3.) Unscrew the spark plug. 4.) Screw the plug back in at the correct angle by hand. 5.) Only use the plug spanner to tighten the plug down.

  • Page 29: Removing The Air Filter

    EMOVING THE AIR FILTER To remove the air filter proceed as follows: 1.) Demount the air filter and unscrew the cover, remove the air filter. 2.) Replace the air filter with a new part and afterwards refit in the inverse order. Fig.

  • Page 30: Checking The Cooling System

    HECKING THE COOLING SYSTEM The engine cooling system runs on a mixture of water and coolant, maintained under high pressure. Total capacity is approximately 3.0 litres. The coolant used is ready-mixed and consists of 50% distilled water and 50% coolant, which is an ethylene glycol mixture and contains anti-corrosion additives.

  • Page 31: Adjusting The Headlamps

    DJUSTING THE HEADLAMPS To adjust the headlamps proceed as follows: 1. Place the unladen and complete vehicle with correct tyre pressures on an even surface 10 metres away from a white wall slightly in the shade. The vehicle should point at right angles to the wall. 2.

  • Page 32: Topcase

    TOPCASE Releasing and removing the topcase. Fig. 29 For opening insert the red key inside the lock and turn it to the right through 90°. Afterwards press the button “B“ until the lock jumps out. Now the cover can be opened. The closing takes place in the inverse order.

  • Page 33: Tyres

    YRES Regularly check the tyre pressures! FITTING TYRES OTHER THAN THOSE RECOMMENDED CAN LEAD TO UNSTABLE HANDLING. WE URGENTLY RECOMMEND THAT YOU ALWAYS FIT TYRES WHICH CONFORM TO THE ORIGINAL VEHICLE SPECIFICATIONS. The tyres have tread markers to indicate the degree of wear. Replace the tyres as soon as these markers become visible on the tread.

  • Page 34: Cleaning The Vehicle

    LEANING THE VEHICLE Use water from a low-pressure hose to loosen road dirt and deposits on painted surfaces. When water has loosened the deposits, use a soft sponge along with ample water and a car shampoo (no more than 1 part shampoo to 25 parts water). Rinse off thoroughly with clear water and wipe down with a chamois leather rag.

  • Page 35: Fuses, Relays

    USES ELAYS ALWAYS FIND AND RECTIFY THE FAULT THAT LED TO A FUSE BLOWING BEFORE YOU REPLACE IT: NEVER USE ALTERNATIVE METHODS OF BRIDGING THE ELECTRICAL CIRCUIT (E.G. WIRE). Fig. 30 Fig. 31 Fuses and relays are located in the safe-box besides the engine. Fuses: Relays: K1 =...

  • Page 36: Troubleshooting

    5.1 T ROUBLESHOOTING SYMPTOM POSSIBLE CAUSE SOLUTION ENGINE WILL NOT START Handbrake on Release handbrake Fuse blown Replace fuse and contact specialist dealer STARTING DIFFICULTIES Fuel tank empty Fill up with petrol Fuel injection system malfunction Contact specialist dealer Damaged petrol pump Contact specialist dealer Flat battery Charge battery...

  • Page 37: Magcode Powersystempro 12/24 V

    12/24V OWER YSTEM Important informations for the outdoor use of the Power System 12/24 V (Hints by Company MagCode): To extend the operational life span of this product, the following measures should be taken: - after the outdoor use of the Port clean it quickly with a cloth - from time to time remove cutting debris on the side of the contact of Port and Clip with an adhesive strip.

  • Page 38: Wiring Diagrams - Legend

    5.3 Wiring diagram - legend Power supply F1 10A Ignition lock/Brake light/Horn F2 15A Starter relay K2 F3 15A Fuel pump relay K3 F4 5A Engine control unit F5 7.5A Radiator fan relay/Decoder K4 F6 7.5A Parking lights left F7 7.5A Parking lights right/Instruments lights F8 30A Jet-Lights left...

  • Page 39: Wiring Diagrams - Relays And Fuses

    ERMS OF WARRANTY ENERAL CONDITIONS AND TERMS OF BUSINESS I: Conditions - scope of application Deliveries, services/performances and offers made by us shall be governed solely by the following general terms and conditions of business. These shall also be valid for all future business dealings, even if no express reference is made to them. These conditions shall be considered as accepted, at the latest, at the time of acceptance of the service rendered.
  • Page 40 VI: Acceptance of the object of purchase 1. The buyer is obliged to accept delivery of the object of purchase within 8 days following notification of delivery. In the event that the buyer does not accept delivery of the object of purchase the vendor is entitled to assert his legal rights in this connection.
  • Page 41 b) Maintenance intervals: The following vehicle maintenance and servicing intervals should be observed: a) after 500 km, or at the latest 4 weeks after purchase of the vehicle bb) after 5000 km, or at the latest 3 months after purchase of the vehicle cc) after 10000 km, or at the latest 6 months after purchase of the vehicle dd) and annually for every subsequent 5000 km ee) For Fighter, Muscle, Fun 500, V2 models a separate maintenance guide applies...

  • Page 43: Service Booklet

    ERVICE BOOKLET Warranty* Detachable stub for manufacturer 2 years (to be sent to BOOM TRIKES at the *Exception rental Trikes: latest 2 weeks after the service date) 1 year - - - - - - - - - - - - - - - - - - - - - - - - - ...
  • Page 44  - - - - - - - - - - - - - - - - - - - - Name: Name: Street: Street: Zip/Place: Zip/Place: Phone: Phone: Date of first Date of first registration: registration: Date of purchase: Date of purchase: ...
  • Page 45 - - - - - - - - - - - - - - - - - - - - - - - - -  40.000 km Service 40.000 km Service Dealer‟s stamp: Dealer‟s stamp: Name: Chassis no.: Name: Chassis no.: Mileage: Date:...
  • Page 46  - - - - - - - - - - - - - - - - - - - - Name: Name: Street: Street: Zip/Place: Zip/Place: Phone: Phone: Date of first Date of first registration: registration: Date of purchase: Date of purchase: ...
  • Page 47 - - - - - - - - - - - - - - - - - - - - - - - - -  80.000 km Service 80.000 km Service Dealer‟s stamp: Dealer‟s stamp: Name: Chassis no.: Name: Chassis no.: Mileage: Date:...
  • Page 48  - - - - - - - - - - - - - - - - - - - - Name: Name: Street: Street: Zip/Place: Zip/Place: Phone: Phone: Date of first Date of first registration: registration: Date of purchase: Date of purchase: ...

  • Page 49: Maintenance And Service Intervals

    Your authorised BOOM TRIKES dealer will be able to advise you on an appropriate service itinerary for your trike. Regular servicing will ensure that your trike maintains its value and roadworthiness. A worldwide network of over 100 BOOM Trikes dealers and several thousand car and motorcycle dealers is at your disposal to ensure that your trike can always be properly maintained.
  • Page 50 , 4- , 839 ECHNICAL SPECIFICATIONS LIQUID COOLED STROKE VALVE ENGINE ENGINE Type: 2 - cylinder 4-stroke Bore: 88 mm Stroke: 69 mm Cubic capacity: 839 c.c. Compression ratio: 10.5 : 1 Valve train: Single overhead camshaft, chain-driven from the alternator side, integrated camshaft sensor (tone wheel), 4 valves and automatic valve lifter for starting Valve clearances:...
  • Page 51 Checking for top dead centre (TDC) Use a Torx key to open the inspection cover on the alternator cover. Remove the drive belt cover and its damping material. Remove the rocker cover on the cylinder head. Rotate the crankshaft at the pulley until the marking at the magnet holder points to the marking on the alternator cover (TDC).
  • Page 52 Recommended torque settings Standard torque settings in Nm: All values in Nm Thread diameter of bolt Bolted to plastic Bolted to bronze, Bolted to iron and steel surfaces with a metal copper, aluminium surfaces washer surfaces and various alloys 10.5 10.5...
  • Page 53 V2 Automatic Recommended torque settings Lubrication Vehicle component Torque setting (Nm) Engine oil drain plug Screws divider oil pump Chain tensioner rest oil pump chain Screw oil pump Bloy-By line fixing screw Upper divider lubricant circuit Screw drive sprocket oil pump...
  • Page 54 Housing and crankshaft Vehicle component Torque setting (Nm) Tab washer starter sprocket Connecting bolt housing (M6) Connecting bolt housing (M8) Cooling Vehicle component Torque setting (Nm) Lid impeller water pump Vent screw Impeller water pump Fixing screw protecting plate water pump-cogs Frame Vehicle component Torque setting (Nm)

  • Page 55: Pre-Delivery Vehicle Checks

    DELIVERY VEHICLE CHECKS Vehicle checks  Paintwork  Panel gaps, bodywork parts  Vehicle damage  All surfaces clean Torque settings  Torque settings in safety-relevant areas  Securing bolts Electrical system  Ignition switch  Headlamp angle in accordance with legal requirements ...

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