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Summary of Contents for CSI alfa laval Unique RV-P
- Page 1 Instruction Manual Unique RV-P, pneumatic regulating valve 2405-0001 ESE02801-EN3 2020-06 Original manual ALFA LAVAL UNIQUE RV-P VALVE INSTRUCTION MANUAL—REV 6/20...
- Page 2 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE RV-P VALVE INSTRUCTION MANUAL—REV 6/20...
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Page 3: Table Of Contents
6. Technical data ..................6.1. Technical data ..................7. Parts list and service kits ................7.1. Standard model ................... 7.2. Aseptic model ..................CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE RV-P VALVE INSTRUCTION MANUAL—REV 6/20... -
Page 4: Ec Declaration Of Conformity
The person authorised to compile the technical file is the signer of this document Global Product Quality Manager Pumps, Valves, Fittings and Tank Equipment Lars Kruse Andersen Title Name Kolding 2016-10-26 Place Date Signature CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE RV-P VALVE INSTRUCTION MANUAL—REV 6/20... -
Page 5: Safety
N N O O T T E E Indicates important information to simplify or clarify procedures. 2.2 Warning signs General warning: Caustic agents: CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE RV-P VALVE INSTRUCTION MANUAL—REV 6/20... -
Page 6: Safety Precautions
A A l l w w a a y y s s ensure sufficient fixing of the valve during transportation - if specially designed packaging material is available, it must be used CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE RV-P VALVE INSTRUCTION MANUAL—REV 6/20... -
Page 7: Installation
Remove possible packing materials from the valve/valve parts. 2405-0002 S S t t e e p p 3 3 Inspect the valve for visible transport damage. 2405-0003 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE RV-P VALVE INSTRUCTION MANUAL—REV 6/20... -
Page 8: General Installation
M M o o v v i i n n g g p p a a r r t t s s ! ! CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE RV-P VALVE INSTRUCTION MANUAL—REV 6/20... - Page 9 R R i i s s k k o o f f d d a a m m a a g g e e ! ! - Vibrations. - Thermal expansion of the pipelines. - Excessive welding. - Overloading of the pipelines. 2405-0007 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE RV-P VALVE INSTRUCTION MANUAL—REV 6/20...
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Page 10: Welding
Maintain the minimum clearance (A) so that the actuator can be removed. Valve size A (mm) 38 mm/DN40 51 mm/DN50 2405-0008 63.5 mm/DN65 76 mm/DN80 101.6 mm/DN100 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE RV-P VALVE INSTRUCTION MANUAL—REV 6/20... - Page 11 8. Fit and tighten valve plug adjuster (114) and nut (115) to the plug (23). 9. Fit and tighten the clamp fittings (111). CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE RV-P VALVE INSTRUCTION MANUAL—REV 6/20...
- Page 12 8. Fit and tighten valve plug adjuster (114) and nut (115) to the plug (23). 9. Fit and tighten the clamp fittings (111). CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE RV-P VALVE INSTRUCTION MANUAL—REV 6/20...
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Page 13: Recycling Information
When in doubt, or in the absence of local regulations, please contact your local Alfa Laval sales company CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE RV-P VALVE INSTRUCTION MANUAL—REV 6/20... -
Page 14: Operation
M M o o v v i i n n g g p p a a r r t t s s ! ! CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE RV-P VALVE INSTRUCTION MANUAL—REV 6/20... - Page 15 1. Ensure smooth movement of the actuator (the actuator is lubricated before delivery). 2. Lubricate with Molykote Longterm 2 plus if necessary. 2405-0013 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE RV-P VALVE INSTRUCTION MANUAL—REV 6/20...
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Page 16: Troubleshooting
D D a a n n g g e e r r o o f f b b u u r r n n s s ! ! 2405-0011 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE RV-P VALVE INSTRUCTION MANUAL—REV 6/20... - Page 17 N N O O T T E E Clean water Cleaning agents The cleaning agents must be stored/disposed of in accordance with current regulations/directives. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE RV-P VALVE INSTRUCTION MANUAL—REV 6/20...
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Page 18: Maintenance
D D a a n n g g e e r r o o f f c c u u t t s s ! ! CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE RV-P VALVE INSTRUCTION MANUAL—REV 6/20... - Page 19 P P a a y y s s p p e e c c i i a a l l a a t t t t e e n n t t i i o o n n t t o o t t h h e e w w a a r r n n i i n n g g s s ! ! 2405-0017 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE RV-P VALVE INSTRUCTION MANUAL—REV 6/20...
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Page 20: Dismantling The Valve
7. Remove O-ring (21), lip seal (25) and bushing (24) 8. Remove seat (63) and O-ring (21) from valve body (26) CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE RV-P VALVE INSTRUCTION MANUAL—REV 6/20... - Page 21 Pay special attention to the warnings! TD 461-959 N N o o t t e e ! ! Be careful not to damage the bushing. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE RV-P VALVE INSTRUCTION MANUAL—REV 6/20...
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Page 22: Plug Seal Replacement
Remember to tighten spindle and plug to a torque of 30 Nm (using two 17 mm spanners). If there are vibrations in the pipeline, Alfa Laval recommends the use of Loctite no. 243. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE RV-P VALVE INSTRUCTION MANUAL—REV 6/20... -
Page 23: Technical Data
Stainless steel uncovered/spring steel epoxy resin coated Stem Stainless steel Plastic parts Polycarbonate/polyamide 6.6 Screws, nuts Stainless steel, polyamide 6.6 Other parts Stainless steel and aluminium CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE RV-P VALVE INSTRUCTION MANUAL—REV 6/20... -
Page 24: Technical Data
One metre away from and 1.6 metres above the exhaust the noise level of a valve actuator will be approximately 77 db(A) without noise damper and approximately 72 db(A) with damper - measured at 7 bar air pressure. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE RV-P VALVE INSTRUCTION MANUAL—REV 6/20... -
Page 25: Parts List And Service Kits
A A l l w w a a y y s s use Alfa Laval genuine spare parts. The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts. 7.1 Standard model 2405-0019_1 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE RV-P VALVE INSTRUCTION MANUAL—REV 6/20... - Page 26 A A l l w w a a y y s s use Alfa Laval genuine spare parts. The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts. 2405-0000 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE RV-P VALVE INSTRUCTION MANUAL—REV 6/20...
- Page 27 9 9 6 6 1 1 1 1 9 9 2 2 6 6 9 9 8 8 9 9 Parts marked with are included in the service kits. Recommended spare parts: Service kits. 900679/2 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE RV-P VALVE INSTRUCTION MANUAL—REV 6/20...
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Page 28: Aseptic Model
A A l l w w a a y y s s use Alfa Laval genuine spare parts. The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts. 7.2 Aseptic model 2405-0023_1 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE RV-P VALVE INSTRUCTION MANUAL—REV 6/20... - Page 29 A A l l w w a a y y s s use Alfa Laval genuine spare parts. The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE RV-P VALVE INSTRUCTION MANUAL—REV 6/20...
- Page 30 A A l l w w a a y y s s use Alfa Laval genuine spare parts. The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts. 23.1 2405-0020 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE RV-P VALVE INSTRUCTION MANUAL—REV 6/20...
- Page 31 9 9 6 6 1 1 1 1 9 9 2 2 9 9 0 0 1 1 2 2 9 9 6 6 1 1 1 1 9 9 2 2 9 9 0 0 1 1 5 5 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE RV-P VALVE INSTRUCTION MANUAL—REV 6/20...
- Page 32 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE RV-P VALVE INSTRUCTION MANUAL—REV 6/20...
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