Teledyne 2103 Installation And Operation Manual
Teledyne 2103 Installation And Operation Manual

Teledyne 2103 Installation And Operation Manual

Modem module
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2103/2103
/2103
C
G
Modem Module
Installation and Operation Guide
Part #69-2003-180
Copyright © 2002. All rights reserved, Teledyne Isco, Inc.
Revision N, May 16, 2007

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Summary of Contents for Teledyne 2103

  • Page 1 2103/2103 /2103 Modem Module Installation and Operation Guide Part #69-2003-180 Copyright © 2002. All rights reserved, Teledyne Isco, Inc. Revision N, May 16, 2007...
  • Page 3 This instruction manual is designed to help you gain a thorough understanding of the operation of the equipment. Teledyne Isco recommends that you read this manual completely before placing the equipment in service. Although Teledyne Isco designs reliability into all equipment, there is always the possi- bility of a malfunction.
  • Page 5: Table Of Contents

    2.4 Telephone Line Connection (2103 only) ........
  • Page 6 1-2 2103 Modem Components - Bottom View ....... . 1-3...
  • Page 7 List of Tables 1-1 2103 Modem Module Components - Top View ......1-2 1-2 2103 Modem Module Components - Bottom View .
  • Page 8 2103 Modem Module Table of Contents...
  • Page 9: Section 1 Introduction

    It works in conjunction with Isco’s Flowlink software. The 2103 Modem can be located anywhere within a stack of up to three other 2100 Series networked modules, using the same locking mechanism that connects the 2100 Series modules to each other.
  • Page 10: Identifying Module Components

    2103 Modem Module Section 1 Introduction 1.3 Identifying Module Components Figure 1-1 2103 Modem Components - Top View Figures 1-1 and 1-2 identify the key components of the 2103 Modem Module.
  • Page 11 Figure 1-2 2103 Modem Components - Bottom View 2103 Modem Module Section 1 Introduction...
  • Page 12: Specifications – 2191 Battery Module

    Actual battery life will vary depending upon configuration. The figure given assumes interrogation with Flowlink 4.13 once a week, with a site configu- ration of a 2103, 2150, and 2191 (using Energizer 529 batteries) and a connection speed of 33600 baud. The 2150 was configured to record level, velocity, flow rate every 15 minutes, total flow, and battery voltage every 24 hours.
  • Page 13 Table 1-5 2103 Communication Connector Pins Name LONA LONB VIN+ VIN– RCVUP PC data receiver inverted input XMTUP PC data transmit inverted output Figure 1-3 2103 Communication Connector Pins (2103 only) Description Neuron differential transceiver Data A Neuron differential transceiver Data B...
  • Page 14: Safety Symbols And Hazard Alerts

    2103 Modem Module Section 1 Introduction Figure 1-4 2103 Modem Cable Connector 1.4 Safety Symbols and Hazard Alerts This icon identifies a general hazard and is accompanied with details about the hazard. The instruction manual identifies the hazardous condition and any steps nec- essary to correct the condition.
  • Page 15: Technical Service

    Technical Service Department, including the use of the Return Authori- zation Number specified. Be sure to include a note describing the malfunction. This will aid in the prompt repair and return of the equipment. 2103 Modem Module Section 1 Introduction...
  • Page 16 2103 Modem Module Section 1 Introduction...
  • Page 17: Section 2 Installation And Operation

    2103 Modem Module Section 2 Installation and Operation 2.1 Unpacking Instructions Teledyne Isco, Inc. Customer Service Dept. P.O. Box 82531 Lincoln, NE 68501 USA Phone: (800) 228-4373 Outside USA & Canada call: (402) 464-0231 FAX: (402) 465-3022 E-mail: IscoCSR@teledyne.com 2.2 Safety When the system arrives, inspect the contents for any damage.
  • Page 18: Installation

    Latches must be operated to stack and unstack the modules in a Series 2100 stack. The mechanisms are the same for the 2103 Modem and other 2100 Series modules. Detailed instructions with photos can be found in your 2150 instruction manual.
  • Page 19: Stacking Modules

    2100 Series networked modules. It will draw its power from the battery module located in the stack. To connect the 2103 with a 2100 Series module, refer to the fol- lowing instructions. 1. On the top of the 2100 Series module, remove the cap and stow it on the holder.
  • Page 20 In the event repairs are needed on the 2103 Modem, they should be performed by Teledyne Isco Inc. or its authorized representative. For information, contact the Teledyne Isco Cus- tomer Ser vice Depar tment at (800) 228-4373 or (402) 464-0231.
  • Page 21: Modem Cable Connection

    Figure 2-2 2103 Modem Cable Connector Section 2 Installation and Operation After you have installed the 2103 on the stack, you need to attach the modem cable so the module can be connected to a phone line. Remove the connector cap from the 5-pin circular modem cable connector on the right hand side of the 2103.
  • Page 22: Connecting To Flowlink

    2.5 Connecting to Flowlink Figure 2-3 Flowlink Connect Screen After the 2103 is installed and the modem cable connected, you need to establish that there is a modem at the site, by config- uring the module in Isco’s Flowlink software.
  • Page 23 OK. When the module has been added to the system, you will see the Measurements Screen (Figure 2-5). Note If you are using a 2103 or 2103 less Power Control schedule at this point. For those instruc- tions, refer to Sections 3-3 or 4-5.
  • Page 24: Setting Up Text Messaging

    Click Apply (F9) to apply the changes. To program the 2103 for text messaging, you must have the Telo- cator Alphanumeric Protocol (TAP) server number and parameter settings of your cell phones and/or pagers.
  • Page 25 7. Under “Alarm condition”, select the desired alarm parame- ter from the drop-down list, then define the alarm condi- tions. 8. Click the Apply button or press F9 when you are done, to update the module’s settings. 2103 Modem Module...
  • Page 26: Pushed Data Capability

    - s w i t c h e d d a t a t r a n s m i s s i o n ( 2 1 0 3 packet-switched data transmission (2103 (2103). The user-specified primary data transmission interval (5 minutes to 24 hours) can automatically change to a secondary interval when specific site conditions occur at the monitoring site.
  • Page 27: Section 3 2103C Cellular Modem Module

    Detailed operating instructions are available in Flowlink in a Windows Help format, and in the flow module’s Installation and Operation Guide. Using CDMA technology, the 2103 saging to up to 5 text capable cellular phones or pagers when a programmed alarm condition occurs.
  • Page 28: Antenna Options

    To complete the installation, fill the holes in with cement. The antennas are connected to the 2103 the right hand side of the module. The two types of antennas use a protective connector shell on the end of the cable to protect the end connector from the elements.
  • Page 29: Protective Connector Shell Pieces For The In-Street Antenna

    Figure 3-3 Protective connector shell pieces for the in-street antenna Figure 3-4 Connecting an antenna to the 2103 Section 3 2103C Cellular Modem Module When you are ready to connect the in-street antenna to the 2103 modem, you will need to assemble the connector shell onto the end of the cable.
  • Page 30: Antenna Connected To The 2103C Modem

    2103 Modem Module Section 3 2103C Cellular Modem Module Figure 3-5 Antenna connected to the 2103C modem. When the gold SMA connector is tightly attached to the modem, slide the connector shell forward. Press down on the metal latch on the side of the modem and push the connector shell onto the modem, as shown in Figure 3-5.
  • Page 31: Connecting To Flowlink

    Figure 3-7 Wireless Power Schedule screen Section 3 2103C Cellular Modem Module The instructions for connecting to Flowlink that are in Section 2-5 apply to the 2103 . However, for the 2103 to set up a Wireless Power Control schedule.
  • Page 32 2103 Modem Module Section 3 2103C Cellular Modem Module...
  • Page 33: Section 4 2103G Cellular Modem Module

    . Check with your service provider to verify what data transmission technologies are available for your use. To access the SIM card slot, turn the 2103 bottom is a round metal cover that, when unscrewed, provides access to the card (Figure 4-1).
  • Page 34: Accessing The Sim Card On The Bottom Of The Module

    2103 Modem Module Section 4 2103G Cellular Modem Module Figure 4-1 Accessing the SIM card on the bottom of the module Figure 4-2 Inserting the SIM card into the module It’s easiest to insert the SIM card if you set the module on its side (Figure 4-2) and push the card into its slot as shown.
  • Page 35: Antenna Options

    A connecting hole is drilled through the manhole collar for the antenna’s cable. To complete installation, fill the holes in with cement. The antennas are connected to the 2103 the right hand side of the module. The two types of antennas use a protective connector shell on the end of the cable to protect the end connector from the elements.
  • Page 36: Protective Connector Shell Pieces For The In-Street Antenna

    2103 Modem Module Section 4 2103G Cellular Modem Module Figure 4-5 Protective connector shell pieces for the in-street antenna Figure 4-6 Connecting an antenna to the 2103 When you are ready to connect the in-street antenna to the 2103 modem, you will need to assemble the connector shell onto the end of the cable.
  • Page 37 Figure 4-7 Antenna connected to the 2103 Section 4 2103G Cellular Modem Module modem. Note When any communication connector is not in use, it should be capped. The cap will seal the connector to prevent corrosion, prevent moisture from entering the unit, and improve communi- cations.
  • Page 38: Connecting To Flowlink

    Figure 4-8 Wireless Power Control screen Figure 4-9 Wireless Power Schedule screen The instructions for connecting to Flowlink that are in Section 2-5 apply to the 2103 . However, for the 2103 need to set up a Wireless Power Control schedule.
  • Page 39: Setting Up The Access Point Name

    The access point information is available from your service pro- vider. 1. From your Windows desktop, start the HyperTerminal pro- gram (located under Accessories, Communication). 2. Make sure the 2103 is powered on, and that HyperTermi- nal is disconnected. Select the COM port you will direct connect to.
  • Page 40 2103 Modem Module Section 4 2103G Cellular Modem Module...
  • Page 41: Introduction

    2103 Modem Module Section 5 Modbus Protocol Sections 5.1 through 5.5 give an overview of the basic capabilities and operation of Modbus protocol as it applies to Isco 2100 Series flow modules. For a Glossary of Terms and Common Acronyms, see sections 5.4 and 5.5.
  • Page 42: Establishing Communication

    2103 Modem Module Section 5 Modbus Protocol 5.2.1 Establishing Communication 5.2.2 Module Addressing By accessing these registers you can obtain the current value of whatever parameter you desire. The reading(s) can then be dis- played or stored wherever you designate as a destination; for example, a process control computer.
  • Page 43: Configurations

    2. 2150s store readings (level, velocity, flow rate, etc.) in their specified registers. Process Control: 3. The user requests data through Process Control. 4. Process Control asks the OPC server to gather informa- tion. 2103 Modem Module Section 5 Modbus Protocol Process Server Control...
  • Page 44: Glossary Of Terms

    2103 Modem Module Section 5 Modbus Protocol 5.4 Glossary of Terms 5. OPC connects to the 2150 stack through the cable (direct connection), takes register data from the specified 2150, and populates the OPC server's holding index. 6. Process Control takes data from the OPC server's holding index and gives data to the user.
  • Page 45: Common Acronyms

    2103 Modem Module Section 5 Modbus Protocol SCADA systems can be relatively simple, such as one that mon- itors the environmental conditions of a small office building, or very complex, such as a system that monitors all the activity in a nuclear power plant or a municipal water system.
  • Page 46: Register Specifications

    2103 Modem Module Section 5 Modbus Protocol 5.6 Register Specifications All numbers in the Modbus registers are stored most significant byte first. If the polling device has a byte ordering of least signif- icant byte first (an Intel-based PC, for example), the bytes will need to be reversed after they are received.
  • Page 47: Modbus Ascii Address 2-(N+1) Register Definitions

    16-bit integer Time Flow 4-byte float 16-bit integer Time 4-byte float 16-bit integer Time 4-byte float 16-bit integer Time 4-byte float 2103 Modem Module Section 5 Modbus Protocol Units Read/Write None Read None Read None Read/Write None Read/Write Seconds Read/Write...
  • Page 48 2103 Modem Module Section 5 Modbus Protocol Table 5-2 Modbus ASCII Address 2-(N+1) Register Definitions (Continued) Register Number(s) (1) A write to the Identify module register will cause the module to perform the identify operation which may be a steady LED for a few seconds or a beep in the Field Wizard.
  • Page 49 Table 5-3 Measurement Parameters by Model Number* 2103, 2103C 2108 Voltage Analog channel 1 Analog channel 2 Analog channel 3 *Subject to change. 2103 Modem Module Section 5 Modbus Protocol Data Type Units Time 4-byte float 0-100 percent 16-bit integer...
  • Page 50 2103 Modem Module Section 5 Modbus Protocol 5-10...
  • Page 51: Section 6 Maintenance

    2103 Modem Module Section 6 Maintenance 6.1 Maintenance Overview This section explains the maintenance requirements of the 2103 Modem. The 2103 Modem is designed to perform reliably in adverse con-...
  • Page 52: Desiccant

    The desiccant is contained in a cartridge located on the left side of the 2103 Modem. To remove the cartridge, unscrew the collar and slide the cartridge out of the 2103 Modem. The clear tube reveals the silica gel desiccant inside.
  • Page 53: Hydrophobic Filter

    Locate the other end of the tubing in a dry location and secure it. The communication connectors on the top and bottom of the 2103 Modem contain O-rings that need periodic lubrication and replacement.
  • Page 54 2103 Modem Module Section 6 Maintenance...
  • Page 55: Appendix A Replacement Parts

    2103 Modem Module Appendix A Replacement Parts A.1 Replacement Parts Replacement parts are called out in the following pages. Refer to the call-out in the adjacent table to determine the part number for the item. Replacement parts can be purchased by contacting Teledyne Isco’s Customer Service Department.
  • Page 56: 2103 Replacement Parts

    2103 Modem Module Appendix A Replacement Parts A.1.1 2103 Replacement Parts...
  • Page 57 2103 Modem Module Appendix A Replacement Parts...
  • Page 58 2103 Modem Module Appendix A Replacement Parts...
  • Page 59: 2103C Replacement Parts

    2103 Modem Module Appendix A Replacement Parts A.1.2 2103c Replacement Parts...
  • Page 60 2103 Modem Module Appendix A Replacement Parts...
  • Page 61 2103 Modem Module Appendix A Replacement Parts...
  • Page 62 2103 Modem Module Appendix A Replacement Parts...
  • Page 63 2103 Modem Module Appendix A Replacement Parts...
  • Page 64 2103 Modem Module Appendix A Replacement Parts A-10...
  • Page 65 2103 Modem Module Appendix A Replacement Parts A-11...
  • Page 66 2103 Modem Module Appendix A Replacement Parts A-12...
  • Page 67: Maintenance Kit

    Flowlink for Windows software..(call for part number) Modem Cable for 2103 ......60-3214-020 Maintenance Kit .
  • Page 68 2103 Modem Module Appendix B Accessories...
  • Page 69: Appendix C Material Safety Data Sheets

    C.1 Overview This appendix to the manual provides Material Safety Data Sheets for the desiccant used by the 2103 Modem. Teledyne Isco cannot guarantee the accuracy of the data. Specific questions regarding the use and handling of the products should...
  • Page 70 2103 Modem Module Appendix C Material Safety Data Sheets Material Safety Data Sheet Manufacturer MULTISORB TECHNOLOGIES, INC. (formerly Multiform Desiccants, Inc.) Address: 325 Harlem Road Buffalo, NY 14224 Phone Number (For Information): 716/824-8900 Emergency Phone 716/824-8900 Number: Section 1 - Material Identification and Information Components - Chemical Name &...
  • Page 71 Keep in sealed containers away from moisture. The silica gel will readily adsorb moisture. Hazards *Optional Appendix C Material Safety Data Sheets CARCINOGEN LISTED IN IARC Monograph Eye Protection Safety glasses. Mechanical (General) Special Indicating Silica Gel 2103 Modem Module Page 2 OSHA Not Listed...
  • Page 72 2103 Modem Module Appendix C Material Safety Data Sheets Section 1 – Product and Company Information Product Name: Product Use: Grades: Synonyms: Company; Street Address: City, State, Zip, Country: Telephone Number: Fax Number: Website / E-Mail : Section 2 – Composition / Information on Ingredients...
  • Page 73 Storage: Store in a cool, dry location. Keep in sealed containers away from moisture. The silica gel will readily adsorb moisture. Appendix C Material Safety Data Sheets Not applicable Method: Not applicable None 2103 Modem Module...
  • Page 74 2103 Modem Module Appendix C Material Safety Data Sheets Section 8 – Exposure Controls/Personal Protection Engineering Controls: Respiratory Protection: Use NIOSH approved respirator when the air quality levels exceed the TLV's. Skin Protection: Eye Protection: Component Name Silica gel Phenolphthalein Section 9 –...
  • Page 75 (rabbit) est. > 2,000 mg / kg Not classified as a hazardous material. Not regulated. (Not meant to be all inclusive - selected regulations represented) % SiO ) for Silica gel IDLH 3,000 mg / m for silica gel 2103 Modem Module showed silica...
  • Page 76 2103 Modem Module Appendix C Material Safety Data Sheets Section 16 – Other Information HMIS – Hazardous Materials Identification System 0 - minimal hazard, 1 - slight hazard, 2 - moderate hazard, 3 - serious hazard, 4 - severe hazard This MSDS was prepared by: George E.
  • Page 77 Compliance Statements Table Hazmat 2100 Nodes 60-2003-550 Rev.
  • Page 79: Declaration Of Conformity

    4700 Superior, Lincoln, Nebraska 68504 USA Mailing Address: P.O. Box 82531, Lincoln, NE 68501 Laboratory Equipment for Light Industrial/Commercial Environments 2103 Modem Module 2001 FCC part is Sub part B, IC ES-003, En 55022:1998, EN 55024:1998 EMC Requirements for Information Technology Equipment...
  • Page 81 DECLARATION OF CONFORMITY Application of Council Directive: Manufacturer's Name: Manufacturer's Address: Equipment Type/Environment: Trade Name/Model No: Year of Issue: Standards to which Conformity is Declared: Standard Description EN61000-4-2 Electrostatic Discharge EN61000-4-3 Radiated RF Immunity EN61000-4-4 Electrical Fast Transient EN61000-4-5 Surge on I/O Lines EN61000-4-6 Conducted RF on I/O lines CISPR11/...
  • Page 82 Warranty...
  • Page 83 DECLARATION OF CONFORMITY Application of Council Directive: Manufacturer's Name: Manufacturer's Address: Equipment Type/Environment: Trade Name/Model No: Year of Issue: Standards Conformity is Declared: Standard Description EN61000-4-2 Electrostatic Discharge EN61000-4-3 Radiated RF Immunity CISPR11/ RF Emissions EN 55011 I, the undersigned, hereby declare that the design of the equipment specified above conforms to the above Directive(s) and Standards as of April 20, 2007.
  • Page 85 Limited Factory Service Warranty * Teledyne Isco warrants covered products against failure due to faulty parts or workmanship for a period of one year (365 days) from their shipping date, or from the date of installation by an authorized Teledyne Isco Service Engineer, as may be appropriate.

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