Bosch Rexroth CDT1 Service Manual

Hydraulic cylinder

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Electric Drives
and Controls
Hydraulics
Service Manual for
Hydraulic Cylinder
Model CDT1/CGT1

Table of contents

Linear Motion and
Assembly Technologies
Pneumatics
2
2
2
2
3
3
4
5
6-8
Service
RA 17 038-DT1SM/06.09
Replaces: 10.07
1/8

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Summary of Contents for Bosch Rexroth CDT1

  • Page 1: Table Of Contents

    Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Service Manual for RA 17 038-DT1SM/06.09 Replaces: 10.07 Hydraulic Cylinder Model CDT1/CGT1 Table of contents Seal Replacement General Old Rod Cartridge Kit Removal New Rod Cartridge Kit Installation Piston Seal Installation Exploded View Drawing Weights and Torque Values...
  • Page 2: Seal Replacement General

    Bosch Rexroth Corp. Industrial Hydraulics Service Manual for CDT1-CGT1 RA 17 038-DT1SM/06.09 Seal Replacement General: New Rod Cartridge Kit Installation: 1. Always drain the pressure from a hydraulic system before per- 1. Lubricating the new rod bearing will ease installation into the forming any service work.
  • Page 3: Exploded View Drawing

    RA 17 038-DT1SM/06.09 Service Manual for CDT1-CGT1 Industrial Hydraulics Bosch Rexroth Corp. Exploded View Drawing 19g 19h 14. Set screw 1. Head 15. Hex head bolt 2. Tube 16. Rod bearing 3. Piston 17. Cushion valve 4. Cap 18. Threaded stud 5.
  • Page 4: End Cap Seal Installation

    Bosch Rexroth Corp. Industrial Hydraulics Service Manual for CDT1-CGT1 RA 17 038-DT1SM/06.09 Seal Replacement - continued 2. Install the split wear bands (item 19h) onto the piston in the 4. After the piston and rod assembly is completely bottomed outer grooves.
  • Page 5: Testing

    RA 17 038-DT1SM/06.09 Service Manual for CDT1-CGT1 Industrial Hydraulics Bosch Rexroth Corp. Testing Travel and Leakage After the cylinder has been completely reassembled, it should be tested, either on a test bench or in the regular installation. 1. Apply supply pressure to the head port. Rod should retract The cylinder should be tested for cushioning, travel and leakage.
  • Page 6: Spare Parts

    Bosch Rexroth Corp. Industrial Hydraulics Service Manual for CDT1-CGT1 RA 17 038-DT1SM/06.09 Spare Parts Piston and Tube Seal Kits (Items 19e, f, g, h) ~ (Z10 Series prior to November 1, 2006) Bore Ø (inches) 1.000 R978006829 R978006849 R978006859 R978006839 1.500...
  • Page 7 RA 17 038-DT1SM/06.09 Service Manual for CDT1-CGT1 Industrial Hydraulics Bosch Rexroth Corp. Spare Parts Piston and Tube Seal Kits (Items 19e, f, g, h) ~ (Z11 Series after to November 1, 2006) Bore Ø (inches) 1.000 R978029042 R978029064 R978029064 R978029053 1.500...
  • Page 8 All rights reserved. Neither this document nor any part of it may be reproduced, 2315 City Line Road duplicated circulated or disseminated, whether by copy, electronic format or any other means, without the prior consent and authorization of Bosch Rexroth Bethlehem, PA 18017-2131 Cor po ra tion.

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