Mechan SCU-1 Installation Manual

Mechan SCU-1 Installation Manual

Safety switches

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MECHAN
Installation Guide : SCU-1 & HE Safety Switches
Keep this guide for future reference
This information is designed to help suitably qualified
personnel install and operate Mechan Safety equipment.
Before using this product, read this guide thoroughly along
with any relevant European and/or National standards e.g.
Machinery Directive 2006/42/EC and it's amendments,
Provision and Use of Work Equipment Regulations.
Further information can be obtained from Mechan Controls
Description
Mechan HE safety switches are magnetically coded, solid
state non-contact safety switches for use in machine guard-
ing applications.
Non-contact operation makes the HE switches easy to
install and tolerant to misalignment. The solid state design
is even more tolerant to shock and vibration, and provides
single point switching which makes for a simpler and more
reliable machine guard interlock.
The additional security of the coded magnetic operation
along with fully sealed IP67 rating make these switches
ideal for use in wet or dusty and harsh environments.
The HE safety switches have been designed to connect to
the SCU-1 Safety Control Unit. When installed correctly, up
to 30 switches can be installed in series.
Operation
The HE safety switch has 2 x N/O + 1 N/C bi-directional
solid state outputs along with built in LED(s) for indication.
When installed on a machine guard, power is applied, and
the switch and actuator are within the specified operating
range, the N/O Outputs will be closed, the N/C Output will
be open. When the actuator moves out of the operating
range, the N/O Outputs will open, the N/C Output will close.
(See page 3 for LED Indication.)
The HE safety switch and actuator have an 7mm switching
distance and can approach each other from most angles.
When the switch is closed the targets on the printed face of
the switch must be aligned.
To avoid physical damage, do not use the switch and ac-
tuator as a stop, leave a 1-2 mm gap for best operation and
tolerance to machine guard vibration.
Applications
Interlocked guards where additional security required.
Door locking is not required.
Harsh environments where vibration, water or dust are
problems.
Food and Beverage packing/filling systems
Dairy Pharmaceutical Paper Industry
Can Forming and Filling, (Aluminium, Steel, Plastic)
Semi conductor Manufacture/Assembly.
APPROVALS
CE
Complies with all relevant sections of the
CE marking directive
TUV
CAT 4 SIL 3 PLe
EUROPEAN DIRECTIVES
Machinery Directive 2006/42/EC
Low Voltage Directive 2006/95/EC
Electromagnetic Compatibility Directive 2004/108/EC
EUROPEAN STANDARDS
EN ISO
Safety of Machinery
13849-1
Safety related parts of control systems
EN ISO
Safety of Machinery - Functional safety
62061
of safety related electrical, electronic and
programmable electronic control systems
EN 60204
Safety of Machinery
Electrical equipment for machines
EN
Low voltage switch gear and control gear
60947-5-1
EN 1088
Interlocking devices associated with
guards
EN
Safety of Machinery
60947-5-3
Specification for low voltage switchgear
and control gear
Declaration of Conformity
See back page for declaration of conformity.
Norstat, Inc. • 300 Roundhill Drive, Unit 4, Rockaway, NJ 07866
Telephone – (973) 586-2500 FAX – (973) 586-1590
E-Mail – info@norstat.com
CAT 4
SIL 3 PLe
Website – www.norstat.com

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Summary of Contents for Mechan SCU-1

  • Page 1 SIL 3 PLe ideal for use in wet or dusty and harsh environments. The HE safety switches have been designed to connect to the SCU-1 Safety Control Unit. When installed correctly, up APPROVALS to 30 switches can be installed in series.
  • Page 2: Control Unit Reset

    SAFETY CONTROL UNIT Rail The control modules are de- Indication Mounting on 35mm DIN signed to be mounted in an IP55 POWER (minimum) control cabinet. When power is connected, the red The modules clip on to standard LED will be 35 mm symmetric DIN-Rail illuminated To remove the modules, gently...
  • Page 3: Operation

    SAFETY SWITCHES Indication Power Power Off Power On Gate(s) Open Power On Gate Closed Green Green Yellow Power On Gate 1 and 2 Closed Yellow Green Yellow HE1 HE1-SS, HE2 & HE2-SS Operation The HE Safety switches are ex- tremely versatile and can approach each other from any angle without false...
  • Page 4 HE1 / HE2 / HED Contacts 2NO + 1 NC CONTACT OPERATION -The N/O contact(s) on Mechan safety switches are open when the actuator is away from the switch. When the actuator is within the specified operating distance the N/O contact(s) will close and the N/C contact will open FUSES - All contacts should have external fuses fitted.
  • Page 5 CONNECTION FOR UP TO 30 SWITCHES Norstat, Inc. • 300 Roundhill Drive, Unit 4, Rockaway, NJ 07866 Telephone – (973) 586-2500 FAX – (973) 586-1590 E-Mail – info@norstat.com Website – www.norstat.com...
  • Page 6 DIMENSIONS Control Unit Safety Switches HE-1 HE-1-SS HE-2 HE-2-SS HE-D NOTE HED switch has three options for cable exit to enusure easy installation: HED-21-DC-xxC Cabel exit in centre of switch (1) HED-21-DC-xxL Cabel exit from left had sideof the switch (2) HED-21-DC-xxR Cabel exit from right hand side of the switch (3) xx= cable length or lqd...
  • Page 7: Technical Specifications

    Safety Contact Operating Distance 7mm ON / 12mm OFF Safety Contact Rating DC: 24Vdc / 400mA Auxilliary Contact Rating DC: 24Vdc / 400mA External Fusing ( When not using SCU-1 ) 400mA Dimensions See page 6 IP Rating IP67 Cable Length...
  • Page 8: Declaration Of Conformity

    EC-type examination No. 44 205 10 385597 Notified body 0044, TÜV NORD CERT GmbH, Langemarckstr. 20, 45141 Essen, Germany. [ 2002/95/EC Restriction of the use of certain Hazardous substances (RoHs) ] The overall machine must comply with the machinery directive. For further information please contact Mechan Controls Plc. Authorized Signature W.

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