Related Manuals for Allied Systems Long Reach QHSA
Summary of Contents for Allied Systems Long Reach QHSA
- Page 1 Installation, Maintenance and Service Manual QHSA / QHSB / QHSC QHGC End Hold Down 45-008 REV. 1/22...
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Page 2: Table Of Contents
TABLE OF CONTENTS SECTION 1 NAMEPLATE LOCATION . 3 SECTION 4 INSTALLATION PROCE- DURE ............15 SECTION 2 MODEL INFORMATION..4 4.1 Truck Requirements ....15 SECTION 3 SAFETY SUMMARY ..5 4.2 Attachment Installation ....15 3.1 Safety Information ....5 4.2.1 Bolt-On Hooks ......15 3.2 Safety Regulations .... -
Page 3: Section 1 Nameplate Location
SECTION 1 NAMEPLATE LOCATION NOTICE When you receive your attachment, locate the Long Reach nameplate (upper left corner on the body). Record the information from the nameplate, along with the date received, at the bottom of this page. If the nameplate is missing, look for the serial number stamped directly into the metal at the nameplate location and consult the factory for details. -
Page 4: Section 2 Model Information
SECTION 2 MODEL NUMBER DESCRIPTION Each attachment is identified by a model number and a serial number located on the nameplate attached to the unit prior to shipment. Long Reach’s model numbers are designed to describe how an attachment is equipped. The guide below gives a sample of information represented in a multi-digit model number. -
Page 5: Section 3 Safety Summary
SECTION 3 SAFETY SUMMARY 3.1 Safety Information Safety is Everyone’s Responsibility Whether you are new on the job or a seasoned veteran, these safety tips may prevent injury to you, to others, or to the materials you are handling. Always be alert, watch out for others, and follow these suggestions: Attachments handle material, not people. -
Page 6: Labeling
CAUTION Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury, or equipment damage or void the machine warranty. Carefully read the message that follows to prevent minor or moderate injury. NOTICE Describes information that is useful but not safety related. WARNING Multiple hazards. -
Page 7: Personnel Safety
3.6 Personnel Safety • When removing or installing dismountable attachments always keep hands and feet free from dangerous positions or pinch points. Never leave a dismounted attachment in a dangerous position. • Keep hands, feet, long hair and clothing away from power-driven parts. Do not wear loose fitting clothing or jewelry while performing maintenance and lubrication in these areas. -
Page 8: Pre-Start Checks
3.7 Pre-start Checks • Check your equipment before you operate it. If anything looks wrong, unusual or different, report it before using the attachment. • Do not operate this machine if you know of malfunctions, missing parts, and/or mis-adjustments. These situations can cause or contribute to an accident or damage to the machine. -
Page 9: Electrical Hazards
3.10 Electrical Hazards WARNING Electrocution hazard. Contact with energized equipment may result in injury or death and will damage equipment. Remain at least 25 feet from high voltage electrical wires. • All electrical cables and connectors must be in good condition (free of corrosion, damage, etc). -
Page 10: Load Handling
• Use extreme caution when using compressed air to blow parts dry. The pressure should not exceed 30 psi (208 kPa) at the nozzle. Never use compressed air on yourself. Air pressure penetrating your skin can be fatal. WARNING Suffocation hazard. Engine exhaust fumes can cause death. -
Page 11: Load Positioning
• Do not use an attachment to open or close boxcar doors. Doing so can severely damage the attachment and cause loss of warranty. Damage to clamp arms may result in product damage. • Do not carry loose items or unsupported loads on top of a clamped load. •... -
Page 12: Operator's Controls
• Limit lift truck movement to a minimum when high stacking. Limit sideshift movement to a minimum when high stacking. • Always be observant when high stacking. Look for poorly stacked loads, overhead obstacles, broken cartons, or damaged products in the stack. •... -
Page 13: Industry Standards
Equipment damage hazard. Injury or equipment damage may result if the attachment does NOT operate smoothly. Do not take malfunctioning equipment on the job. Check with your supervisor about needed repairs. 3.15 Industry Standards ANSI/ITSDF B56.1-2016 is the published sequence and direction standard for lever- and hand-type controls. - Page 14 Direction of motion Function Load Operator's hand on control handle, facing the load* Rearward or up Hoist Down Forward or down Retract Rearward or up** Reach Extend Forward or down Rearward Rearward or up** Tilt Forward Forward or down Right Rearward or up Sideshift Left...
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Page 15: Section 4 Installation Procedure
SECTION 4 INSTALLATION PROCEDURE 4.1 Truck Requirements Long Reach attachments have been designed to operate within specific limits. Oper- ating pressures above the recommended maximum may cause damage to the attach- ment and may void the warranty. Operating pressure specifications for your attachment can be found on the attachment nameplate. -
Page 16: Quick Hooks
Bottom Bottom Hook Capscrew & Lockwasher Spacer Figure 4-1, Remove the bottom bolt-on hooks 4.2.2 Quick Hooks There are two kinds of quick hook, detent-pin style and push-button style. Raise slide Slide Plate to secure attachment to truck. Button Body Push button to lower slide. -
Page 17: Installations With External Sideshift
Hook Detent pin Figure 4-3, Detent pin style quick hook For detent-pin style quick hooks, just pull the pin and remove it. The hook will come loose. 4.2.3 Installations with External Sideshift Center the truck behind the attachment and drive toward it with the mast tilted forward about 4 degrees. -
Page 18: Lower Roller Assemblies)
Inspect for proper engagement of the locking lug in the notch closest to the center of the truck’s carriage. Weld on the (optional) extra locking lug supplied with the attachment, (two pieces of 1/2" x 1/2" x 2.00" steel, shipped loose) with either E-6011 or E-6013 welding rod, or equivalent, on each side of the truck carriage. -
Page 19: Hydraulic Connections
Fork Base Truck Mast Roller Assembly Maximum Clearance 3/32" Bottom Bar Bottom Hook Shim as Required Figure 4-6, Adjusting sideshifting lower bolt-on hook assembly WARNING Lower ITA Bar Maximum Equipment failure hazard. Clearance 1/32" The attachment could fall off the truck if the quick hook is not properly installed. - Page 20 Purge the system by installing a jumper line and operating each h y d r a u l i c f u n c t i o n ( c l a m p , ro t a t e a n d s i d e s h i f t , i f e q u i p p e d ) in each direction for a minimum of 30 seconds.
- Page 21 To truck To truck supply secondary (close) V1 (side shift) To truck supply (open) V2 To cylinder base end To cylinder To cylinder base end rod end To cylinder rod end Figure 4-9, Hose connections Open Forks Port V2 Close Forks Port V1 Right Hand Termination (Standard) Figure 4-10, Hose connections Inspect installation to make sure hoses are not kinked or pinched between the...
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Page 22: Reusable Hose Fittings
Operate the attachment continuously for several minutes to determine that all hydraulic connections are secure with no leaks, and to remove any air in the hydraulic system. NOTICE Equipment damage and loss of performance could result if air is trapped in the hydraulic system. Activate the hydraulic functions several times after hydraulic service has been performed, to bleed trapped air out of the system before returning attachment to service. -
Page 23: Assemble Fitting
Fitting Insert Fitting Socket Unscrew the fitting insert from the fitting socket. Unscrew the hose clockwise from the fitting socket. 4.6 Assemble Fitting The hose inserts into the fitting socket to the depth shown in the following table, and as indicated by the marks on the fitting wrench flats. Make sure the hose is not cut too short for proper installation. - Page 24 Screw the fitting insert into the fitting socket until it touches the socket. NOTICE Inspect the hose for proper assembly. Look inside the fitting for hose material that might prevent free flow. Use compressed air to clear the hose of debris. If the hose is damaged, remove the fitting and cut away the damaged hose.
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Page 25: Section 5 Maintenance Schedule
SECTION 5 MAINTENANCE SCHEDULE 5.1 Schedule Daily: Visually inspect all hoses, fittings, cylinders, and valves for signs of hydraulic leaks. Visually inspect for external damage or cracks. Check lower hooks for proper clearance. Maximum clearance is 3/16 of an inch. If the attachment is equipped with quick change hooks check the slide plate latch for engagement. - Page 26 Figure 5-1, Torque Chart 45-008 REV. 1/22...
- Page 27 THIS PAGE WAS INTENTIONALLY LEFT BLANK 45-008 REV. 1/22...
- Page 28 Find the latest version of your complete parts documentation in the Manuals and Publications tab at www.alliedsystems.com. www.alliedsystems.com 21433 Oregon Street, Sherwood, OR 97140, USA Phone: 800.285.7000 Fax: 800.231.3273 45-008 REV. 1/22...
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