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Allied Systems Long Reach BHA Series Installation Maintenance And Service Manual

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Installation, Maintenance and
Service Manual
BHA
Billet Handler
45-053, REV. 5/18
1

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Summary of Contents for Allied Systems Long Reach BHA Series

  • Page 1 Installation, Maintenance and Service Manual Billet Handler 45-053, REV. 5/18...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS SECTION 1 NAMEPLATE LOCATION ......3 SECTION 4 INSTALLATION PROCEDURE ....11 SECTION 2 MODEL NUMBER DESCRIPTION ..4 4.1 Truck Requirements ........11 SECTION 3 SAFETY SUMMARY .......5 4.2 Hydraulics ............11 3.1 Safety Information ........... 5 4.3 Attachment Installation ........11 3.2 Safety Regulations ..........

  • Page 3: Section 1 Nameplate Location

    SECTION 1 NAMEPLATE LOCATION Notice When you receive your attachment, locate the Long Reach nameplate and record the information to the blank nameplate tag with the date received in the space provided on the bottom of this page. If the name plate is missing, look for the serial number stamped directly into the metal at the original location and consult factory.

  • Page 4: Section 2 Model Number Description

    SECTION 2 MODEL NUMBER DESCRIPTION Each attachment is identified by a model number and a serial number located on the name plate attached to the unit prior to shipment. Long Reach’s model numbers are designed to describe how an attachment is equipped. The guide below illustrates the information that is represented in a model number.

  • Page 5: Section 3 Safety Summary

    SECTION 3 SAFETY SUMMARY Safety Information CAUTION Safety is Everyone’s Responsibility Indicates a hazardous situation which, Whether you are new on the job or a seasoned veteran, if not avoided, could result in minor or these safety tips may prevent injury to you, to others, or moderate injury.

  • Page 6: Hydraulic Hazards

    Hydraulic Hazards • Include attachments in a scheduled maintenance and inspection program. Tailor inspection steps to the at- tachment. DANGER • Unless specified in service procedures, never attempt maintenance or lubrication procedures while the ma- Small hydraulic hose leaks are extremely chine is moving or the engine is running.

  • Page 7: Training

    Training Personnel Safety • Make sure all operators are trained in the fork and • When removing or installing dismountable at- attachment adaptation, operation, and use limitations. tachments always keep hands and feet free from Retrain an operator if a new attachment is added to dangerous positions or pinch points.

  • Page 8: Load Handling

    • Always use reverse when carrying a load that impedes • Be accurate in load placement. It’s important to know full vision. Watch for pedestrians when transporting. what the load will do when it’s released. • Always use personal protective equipment (PPE) ap- •...

  • Page 9: Industry Standards

    system of the truck. without binding or pinching hoses. WARNING Notice The capacity of the truck and attachment Do not attempt to pull a load onto the combined may be less than the attachment platens with a misaligned faceplate. capacity. Injury and equipment damage Product damage and/or equipment damage could result if truck is overloaded.
  • Page 10 45-053, REV. 5/18...
  • Page 11 recommended feature to be installed on dealer orders and existing applications. Direction of motion Function Load Operator's hand on control handle, facing the load* Rearward or up Hoist Down Forward or down Retract Rearward or up** Reach Extend Forward or down Rearward Rearward or up** Tilt...

  • Page 12: Section 4 Installation Procedure

    SECTION 4 INSTALLATION PROCEDURE 4.3.1 Bolt-On Hooks 4.1 Truck Requirements First, remove the lower bolt-on hooks and, if applicable, Long Reach attachments have been designed to oper- make a note of any factory-installed shims. Shims are ate within specific limits. Operating pressures above the used to create space between the hook and carriage.
  • Page 13 6. Install the bolt-on lower hooks. Check the clearance between the carriage and the lower hooks. Loosen Fork Base the bolts on the front of the hooks, and slide them up or down so the clearance is no more than 3/32". Truck Mast Roller On Class II and Class lll units, tighten the 3/8"...

  • Page 14: Hydraulic Connections

    1. Follow steps 1-5 under bolt-on hooks. Truck Maximum Attachment Mast Clearance Frame 3/32" Slide To Truck Button Quick Hook To Clamp Figure 4-6, Quick hook inspection Figure 4-7, Jumper line setup 2. Raise the slide plate until the button clicks into place. 1.
  • Page 15 3. Inspect installation to make sure hoses are not kinked 5. With the mast in the vertical position, open the attach- or pinched between the truck carriage and attachment. ment arms all the way. If you are working with a paper roll clamp, close the arms all the way.

  • Page 16: Section 5 Service Procedure

    SECTION 5 SERVICE PROCEDURE 5.1 Attachment Removal remove the relief valve to access the mounting bolts. 5. Secure the cylinder assembly to a winch or hoist WARNING then remove the cylinder base mounting bolts to free the cylinder. It may be necessary to heat the bolt heads first to soften the loctite that secures them.

  • Page 17: Cylinder Inspection

    Piston Piston Seal O-Ring Piston Follower Wear Band Piston Nut Figure 5-4, Piston Removal 6. Slide the piston seal off the piston noting the direction the seal is facing. When the new seal is installed make sure it faces in the same direction. Figure 5-2, Piston Rod Removal 7.

  • Page 18: Cylinder Assembly

    Inspect the cylinder rod for: Backup Ring O-Ring 1. Scratches or nicks on the rod surface. 2. Straightness of the rod. 3. Damaged threads. Retaining Ring Inspect the gland cap for: Seal Bushing 1. Scratches or nicks in seal grooves. DETAIL A 2.

  • Page 19: Wear Plug Replacement

    5.7 Wear Plug Replacement 1. Remove the two threaded plugs located underneath Capscrew the rack weldment. ( Figure 5-8) Washer Front of Attachment Slotted Washer Gripper Pin Wear Plug Plug Insert Threaded Plug Figure 5-9, Wear Plugs Figure 5-8, Wear Plugs 3.

  • Page 20: Section 6 Maintenance

    SECTION 6 MAINTENANCE 6.1 Schedule 6.2 Torque Specifications The following torque values are to be used on all fasten- Daily: ers unless otherwise specified. 1. Visually inspect all hoses, fittings, cylinders, and Lubricated refers to fasteners in the “As Received” condi- valves for signs of hydraulic leaks.

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