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DO NOT use the mortiser for a task it is not designed to perform.
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DO NOT allow untrained persons to operate the mortiser and keep children and unauthorised persons away from the working area.
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DO NOT get the mortiser wet or use in damp or wet locations or areas where there is condensation.
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DO NOT use mortiser where there are flammable liquids, solids or gases such as paint solvents, waste wiping rags etc.
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DO NOT operate the mortiser if any parts are damaged or missing as this may cause failure and/or possible personal
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injury.
DO NOT leave the mortiser operating unattended.
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DO NOT operate the mortiser when you are tired or under the influence of alcohol, drugs or intoxicating medication.
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When not in use switch off the mortiser and remove plug from the power supply.
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2. INTRODUCTION
Suitable for cutting mortises for joints, locks and dead-bolts. Twin uprights with hydraulic damper carry head assembly and have adjustable depth stop for
repetitive work. Heavy-duty induction motor with no-volt release switch to prevent accidental restart after power failure or jam. Supplied with arbor extension,
13mm drill chuck and mortising chisels. Includes table and workpiece clamp. Recommended height of work item is at least 55mm for secure placement in
clamp.
3. SPECIFICATION
MODEL NO.: ..............................................................SM94.V5
Motor Power: ..........................................................370W-230V
Chisel Capacity: ........................................................ 6 - 12mm
Chuck Capacity: ..............................................................13mm
Dimensions: ............................................... 340 x 355 x 640mm
Spindle Speed: ........................................................... 1400rpm
Spindle Travel ................................................................132mm
Table Size: ...........................................................340 x 150mm
Throat Depth: ..................................................................76mm
4. ASSEMBLY
WARNING! DO NOT plug the mortiser into the mains
‰
power supply until completely assembled and these
instructions tell you to do so.
DO NOT allow brake fluids, petroleum, penetrating oils etc. to
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come into contact with plastic parts of mortiser as damage
may result.
WARNING! The mortiser is delivered with the head positioned
‰
low down on the two pillars and is held in this position by a
piece of wood inserted between the top of the head and the
crosspiece on top of the pillars. Care must be taken when
removing this piece of wood as the head is held under spring
pressure and will move rapidly to the top of the pillars when
the wood is removed.
4.1.
RELEASING THE HEAD & HANDLE ASSY. Place the mortiser onto a firm, solid workbench and bring the cast base near to the front
edge of the work surface. Assemble handle sleeve (fig.2.A) to pinion shaft (fig.2.B) using the spring and screw arrangement (fig.2.C,
fig.2.D). Insert the threaded end of the handle (fig.1.D) through the hole in the sleeve (fig.2.A) on the side of the head and fix
in place using the washers, spring and nut arrangement (fig.2.F). Steady the mortiser by placing your left hand on top of the unit. Rotate
the handle so that it is pointing downwards at 45°. Push the handle further down a small amount to take the pressure off the wood and get
a second person to remove the piece of wood. Slowly allow the handle to rotate upwards allowing the head to move to the top of the
pillars in a controlled fashion.
4.2.
WORK TABLE. (fig.1.F) Attach the Work Table to the cast base using the two countersunk M8 x 25mm Table fixing screws.
4.3.
BACKSTOP ASSEMBLY & CLAMP (fig.1.H, fig.1.G, fig.3)
4.3.1.
Insert fence bar (fig.3.B) to the hole (fig.3.C) and fasten by handle (fig.3.A)
4.3.2.
Insert the clamp (fig.3.E, fig.1.G) into the hold down bar and fasten by handle (D)
4.3.3.
Fasten the clamp assembly (fig.3.D, fig.3.E, fig.3.F) into the hole by screw (fig.3.G).
© Jack Sealey Limited
fig.2
fig.3
Original Language Version
A
Tool holder
B
Gas strut
C
ON/OFF switch
D
Handle
E
Access cover
F
Table
G
Clamp
H
Backstop
fig.1
SM94.V5
Issue:1
19/10/21
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