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SMC Networks AL Series Manual

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Doc. No. AL∗-OMQ0006-C
PRODUCT NAME
LUBRICATOR
MODEL / Series / Product Number
AL10-M5(-2,3,6,R,Z)-A
AL20-(F,N)01～(F,N)02(B)(-2,3,6,C,R,Z)-A
AL30-(F,N)02～(F,N)03(B)(-2,3,6,8,R,3W,Z)-A
AL40-(F,N)02～(F,N)04(B)(-2,3,6,8,R,3W,Z)-A
AL40-(F,N)06(B)(-2,3,6,8,R,3W,Z)-A
AL50-(F,N)06～(F,N)10(B)(-2,3,6,8,R,3W,Z)-A
AL60-(F,N)10(B)(-2,3,6,8,R,3W,Z)-A

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Summary of Contents for SMC Networks AL Series

  • Page 1 Doc. No. AL∗-OMQ0006-C PRODUCT NAME LUBRICATOR MODEL / Series / Product Number AL10-M5(-2,3,6,R,Z)-A AL20-(F,N)01～(F,N)02(B)(-2,3,6,C,R,Z)-A AL30-(F,N)02～(F,N)03(B)(-2,3,6,8,R,3W,Z)-A AL40-(F,N)02～(F,N)04(B)(-2,3,6,8,R,3W,Z)-A AL40-(F,N)06(B)(-2,3,6,8,R,3W,Z)-A AL50-(F,N)06～(F,N)10(B)(-2,3,6,8,R,3W,Z)-A AL60-(F,N)10(B)(-2,3,6,8,R,3W,Z)-A...

  • Page 2: Table Of Contents

    Contents Page 1. SAFETY INSTRUCTIONS 2. APPLICATION 3. SPECIFICATIONS 4. HOW TO ORDER 5. OPTIONAL BRACKET ASSEMBLY 6. TROUBLESHOOTING 7. CONSTRUCTION / PARTS LIST 10-11 8. SPECIFICATIONS OF BOWL ASSEMBLY 12-17 9. REPLACEMENT PROCEDURE 18-21 10. DISASSEMBLY DRAWING 22-25 11. DIMENSIONS...

  • Page 3: Safety Instructions

    Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.
  • Page 4 Safety Instructions Caution The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.
  • Page 5 Precautions for design ！ WARNING ① Consult SMC if no leakage is allowed due to the environment, or operating fluid is not air. ② External parts including the bowl, sight dome (Material: polycarbonate) are made of resin. Organic solvents including synthetic fluid, chemicals including acetone, alcohol, ethylene chloride, sulphuric acid, nitrate, hydrochloric acid, cutting oil, kerosene, gasoline, lock material of screw are harmful.
  • Page 6 Selection ！ WARNING ① Consult SMC if using this product for purposes other than its primary use of lubricating air line equipment. ② The use at high frequency such as the use in press machine may damage internal components and cause operating failure of the equipments installed to outlet side. Contact SMC for such a use.
  • Page 7 ！ CAUTION ① Avoid rising piping and piping branches on secondary side. Otherwise, lubricating failure may be caused. Air Source ！ CAUTION ① Use clean air. Compressed air containing chemicals, organic solvent, synthetic oil or corrosive gas may lead to cause breakage of parts or malfunction. ②...

  • Page 8: Application

    2. APPLICATION 　　 This product aims at lubricating compressed air to operate pneumatic actuator and solenoid valve smoothly. 3. SPECIFICATIONS Model AL10-A AL20-A AL30-A AL40-A AL40-06-A AL50-A AL60-A Port size 1/8，1/4 1/4，3/8 1/4，3/8，1/2 3/4，1 Fluid Proof pressure 1.5 MPa Max. operating pressure 1.0 MPa Ambient and fluid -5 ～...

  • Page 9: How To Order

    4. HOW TO ORDER 03 BD AL 30 - Symbol Description Body size ● － － － － － Meter thread (M5) － ● ● ● ● ● Thread type － ● ● ● ● ● － ● ● ● ●...

  • Page 10: Optional Bracket Assembly

    5. OPTIONAL BRACKET ASSEMBLY 1）Bracket 1) Installation of bracket Mounting screws Mount the bracket in the direction as shown in diagram. (2 pcs) 2） Tightening of mounting screw Two mounting screws are tightened by cross pointed driver or hexagon spanner for holding. Refer to the table below for correct tool and the tightening torque required.

  • Page 11: Troubleshooting

    6. TROUBLESHOOTING Refer to 「7. CONSTRUCTION / PARTS LIST」 (P10 to P11), 「10. DISASSEMBLY DRAWING」 (P22 to P25). TROUBLE POSSIBLE CAUSE REMEDY DEMARCATION PHENOMENON Oil does not drop Opposite flow direction or opposite Install piping or lubricator correctly installation of lubricator. as shown in manual.

  • Page 12: Construction / Parts List

    7. CONSTRUCTION / PARTS LIST ＡＬ１０－Ａ ＡＬ２０－Ａ ② 　　 ① ⑧ ③ ① ② ⑤ ⑥ ⑥ ④ ⑦ ⑦ ＡＬ３０-A，ＡＬ４０－Ａ ② ③ ⑧ ① ⑤ ④ ⑥ ⑦ Component　Parts Description Material Note Applicable model Zinc die cast Urban white 1 AL10-A ①...
  • Page 13 ＡＬ５０-A，６０－Ａ ③ 　　 ② ⑧ ① ⑤ ④ ⑨ ⑥ ⑦ Component　Parts Description Material Note ① Body Aluminium die casting Urban white 1 ⑨ Housing Aluminium die casting Urban white 1 Option / Replacement　Parts Part No. Description Material AL50-A AL50-A Note1）...

  • Page 14: Specifications Of Bowl Assembly

    8. SPECIFICATIONS OF BOWL ASSEMBLY 1) Bowl assembly for AL10-A － ６ ３ ３６ Semi-standard Semi-standard 「－」 （Standard） Semi-standard 「3」 ⑦Part no. ⑦Part no. C1SL(-Z)-A C1SL-3(Z)-A External Semi-standard 「6」 Semi-standard 「36」 appearance ⑦Part no. ⑦Part no. drawing and C1SL-6(Z)-A C1SL-36(Z)-A part no.
  • Page 15 2) Bowl assembly for AL20-A － ６ ３ ３６ Semi-standard Semi-standard 「－」 （Standard） Semi-standard 「3」 ⑦Part no. ⑦Part no. Port thread Port thread C2SL-A C2SL-3-A External C2SL(-Z)-A C2SL-3(Z)-A appearance drawing and Semi-standard 「6」 Semi-standard 「36」 part no. ⑦Part no. ⑦Part no. Port thread Port thread C2SL-6-A...
  • Page 16 3) Bowl assembly for AL30-A － ６ ３ ３６ Semi-standard Semi-standard 「－」 （Standard） Semi-standard 「3」 ⑦Part no. ⑦Part no. Port thread Port thread C3SL-A C3SL-3-A External C3SL(-Z)-A C3SL-3(Z)-A appearance drawing and Semi-standard 「6」 Semi-standard 「36」 part no. ⑦Part no. ⑦Part no. Port thread Port thread C3SL-6-A...
  • Page 17 ８ ３８ Semi-standard Semi-standard 「8」 Semi-standard 「38」 ⑦Part no. ⑦Part no. Port thread Port thread C3LL-8-A C3LL-38-A C3LL-8(Z)-A C3LL-38(Z)-A External appearance drawing and part no. Metal bowl with sight glass　　side view External appearance drawing 31.5 Note 1) B in the table shows the distance from inlet piping centreline to drain port. Refer to "11. DIMENTIONS"（P26）. Note 2) The part with no.
  • Page 18 4) Bowl assembly for AL40,50,60-A － ６ ３ ３６ Semi-standard Semi-standard 「－」 （Standard） Semi-standard 「3」 ⑦Part no. ⑦Part no. Port thread Port thread C4SL-A C4SL-3-A External C4SL(-Z)-A C4SL-3(Z)-A appearance drawing and Semi-standard 「6」 Semi-standard 「36」 part no. ⑦Part no. ⑦Part no. Port thread Port thread C4SL-6-A...
  • Page 19 ８ ３８ Semi-standard Semi-standard 「8」 Semi-standard 「38」 ⑦Part no. ⑦Part no. Port thread Port thread C4LL-8-A C4LL-38-A C4LL-8(Z)-A C4LL-38(Z)-A External appearance drawing and part no. Metal bowl with sight glass　　side view External appearance drawing Note 1) B in the table shows the distance from inlet piping centreline to drain port. Refer to "11. DIMENTIONS"（P26）. Note 2) The part with no.

  • Page 20: Replacement Procedure

    9. REPLACEMENT PROCEDURE ！　WARNING ・Before replacement, ensure that the lubricator is not pressurized. ・Replace refering to "10. DISASSEMBLY DRAWING" （P22 to P25）. ・After replacement, ensure that specified function is satisfied and external leakage is not found before starting operation. 1) Bowl assembly,Sight dome assembly Applicable Procedure Process...
  • Page 21 Applicable Procedure Process Tool Check item model Insert the assemblies ⑤～⑦ mentioned above Assembly Setting concave on (sight dome + spacer + steel ball + holder assembly the body should meet + damper) into the body. with the setting － For insertion, meet the setting convex and concave convex of the holder.
  • Page 22 Applicable Procedure Process Tool Check item model Assembly 10. Mount the bowl assembly. Insert the bowl assembly into the body by using individual setting mark and rotate clock or － Lock button is up. anticlockwise by 30°(until the lock button is released).
  • Page 23 Applicable Procedure Process Tool Check item model Assembly 12. Mount the housing including the bowl assembly. Place the housing including the bowl assembly on the body at the position with configuration match by Tightening torque checking the appearance of them and fix it by four AL50-A Hexagon wrench AL50-A ：...

  • Page 24: Disassembly Drawing

    10. DISASSEMBLY DRAWING １）ＡＬ1０－Ａ ２）ＡＬ２０－Ａ ③Lubrication plug ②Sight dome assembly， assembly Oil adjustment valve ①Body ①Body Spacer ⑥Bowl O ring ②Sight dome assembly， Oil adjustment valve Zero point mark ⑦Bowl assembly Steel ball Hook spanner flat Zero point mark Holder assembly ⑤Damper "O"...
  • Page 25 3) AL30,40-A ③Lubrication plug assembly ①Body Setting mark Spacer ②Sight dome assembly， Oil adjustment valve Zero point mark Zero point mark Holder assembly Oil path concave "O" ring ⑤Damper Oil path convex ④Damper retainer assembly Screw with washer (4 pcs) ⑥Bowl packing ⑦Bowl assembly Detent：...
  • Page 26 4) AL50,60-A ③Lubrication plug assembly ①Body "O" ring Spacer ⑨Housing ②Sight dome assembly， Oil adjustment valve Zero point mark Zero point mark Holder assembly Bowl assembly setting mark Oil path concave Bolt（4 pcs） ⑤Damper "O" ring "O" ring Oil path convex ⑥Bowl ④Damper retainer packing...
  • Page 27 5) AL20-A～AL60-A Bracket assembly disassembly drawing Mounting screws (2 pcs) ⑧Bracket assembly Bracket Lubricator...

  • Page 28: Dimensions

    11. DIMENSIONS Bracket (Accessory) (Port size) Standard specifications Model Ｐ１ Ａ Ｂ Ｃ Ｄ Ｅ Ｇ Ｊ － M5X0.8 AL10-A 51.5 25.5 12.5 12.5 － 1/8・1/4 AL20-A 79.3 35.9 1/4・3/8 AL30-A 104.1 38.1 26.7 26.7 1/4・3/8・1/2 AL40-A 136.1 39.8 35.5 38.4 35.5 AL40-06-A 138.1 37.8 35.5 38.4...
  • Page 29 Revision history A The tightening torque value of the element assy is changed. 2017.4 B ・P4 Addition:grease type,P9 Change: grease type. ・P5 Correction:「Air Source」CATION② ・P6 Correction:Filtration, Oil mist density at the out side, Flow rate, P8 Correction: racket assy drawing. ・P18 Correction:dimension of metal bowl with level gauge.

This manual is also suitable for:

Al10-aAl20-aAl30-aAl40-aAl40-06-aAl50-a ... Show all

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