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AGI WESTEEL Wide-Corr Installation And Storage Instructions

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Hopper Ladder Make-Up Packages
Wide-Corr® Grain Bin
Installation and Storage Instructions
INSTALLATION AND STORAGE INSTRUCTIONS
Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
WIDE CORR LADDER
READ INSTRUCTIONS CAREFULLY AND COMPLETELY
BEFORE BEGINNING FOUNDATION OR ASSEMBLY
EFFECTIVE DATE: January, 2016
Part Number: 198925
Revision: 20
Revision: 4
Part Number: 198935 R17
Revised: February 2022
Original Instructions

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  • Page 1 Hopper Ladder Make-Up Packages Part Number: 198925 Revision: 20 Revision: 4 Wide-Corr® Grain Bin Installation and Storage Instructions WIDE CORR LADDER INSTALLATION AND STORAGE INSTRUCTIONS READ INSTRUCTIONS CAREFULLY AND COMPLETELY BEFORE BEGINNING FOUNDATION OR ASSEMBLY EFFECTIVE DATE: January, 2016 Read this manual before using product. Failure to Part Number: 198935 R17 follow instructions and safety precautions can Revised: February 2022...
  • Page 2 New in this Manual The following changes have been made in this revision of the manual: Description Section Updated vertical support ladder details Section 6.2 – Optional Vertical Support Ladder Details on page 39...

  • Page 3: Table Of Contents

    HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN CONTENTS 1. Introduction ............................5 2. Safety............................... 6 2.1 Safety Alert Symbol and Signal Words..................6 2.2 General Safety Information....................... 6 2.3 Personal Protective Equipment....................7 2.4 Safety Decals ..........................7 2.5 Decal Installation/Replacement ....................7 2.6 Safety Decal Locations and Details ...................
  • Page 4 HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 6.2 Optional Vertical Support Ladder Details ................39 6.3 Ladder Parts Identification...................... 41 7. Limited Warranty: Westeel Grain Bin Products .................. 42 198935 R17...

  • Page 5: Introduction

    1. INTRODUCTION HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 1. Introduction Before assembling, please read this manual. Familiarize yourself with the process and the necessary precautions for efficient and safe assembly of this Westeel Hopper Ladder Make-Up Packages. Everyone present at the assembly site is required to be familiar with all safety precautions. Keep this manual available for frequent reference and review it with new personnel.

  • Page 6: Safety

    2. SAFETY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 2. Safety 2.1. Safety Alert Symbol and Signal Words This safety alert symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury or death, carefully read the message that follows, and inform others.

  • Page 7: Personal Protective Equipment

    2. SAFETY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 2.3. Personal Protective Equipment The following Personal Protective Equipment (PPE) should be worn when installing the equipment. Safety Glasses • Wear safety glasses at all times to protect eyes from debris. Coveralls •...

  • Page 8: Safety Decal Locations And Details

    2. SAFETY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 2.6. Safety Decal Locations and Details Replicas of the safety decals that are attached to the hopper ladder and their messages are shown in the figure (s) that follow. Safe operation and use of the hopper ladder requires that you familiarize yourself with the various safety decals and the areas or particular functions that the decals apply to, as well as the safety precautions that must be taken to avoid serious injury, death, or damage.
  • Page 9 2. SAFETY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN WARNING WARNING SAFETY INSTRUCTIONS ENTRAPMENT HAZARD • Read operator’s manual and all safety decals Never enter the bin when loading or before assembling, using, or servicing bin. unloading grain. • Close/latch all access doors when not in use. If you must enter the bin: •...
  • Page 10 2. SAFETY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN WARNING NOTICE When equipped with aeration system, to prevent roof and/or bin damage: • Use a minimum 1 square foot (0.1m ) opening for each 1000ft /min (30m /min) of air. •...

  • Page 11: Before You Begin

    3. BEFORE YOU BEGIN HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 3. Before You Begin 3.1. Bin Design and Capacity Standard Westeel Grain Bins are designed for: 1. Non-corrosive free-flowing materials up to 55 lbs/ft (880 kg/m ) average compacted bulk density. 2.

  • Page 12: Roof Design Capacities For Non-Structural Roofs

    3. BEFORE YOU BEGIN HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 3.1.1 Roof Design Capacities for Non-Structural Roofs Table 2. Maximum Roof Snow Load at STANDARD Peak Load Plus Upgrade 1 Plus Upgrade 2 Std Peak Load Standard Roof Bin Series lbs (kN) 2.15...

  • Page 13: Roof Design Capacities For Structural Roofs

    3. BEFORE YOU BEGIN HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 3.1.2 Roof Design Capacities for Structural Roofs Table 4. Maximum Roof Snow Load at STANDARD Peak Loads Std Peak Load Standard Roof Bin Series lbs (kN) 1.87 1.87 1.87 1.87 1.82...

  • Page 14: Roof Snow Load Vs. Ground Snow Load

    3. BEFORE YOU BEGIN HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 3.1.3 Roof Snow Load vs. Ground Snow Load The Roof Design Capacity tables reflect roof snow load (RSL) values. These are design values. Often, comparisons are made to ground snow values (GSL). These are not the same. The conversion from GSL to RSL varies between jurisdictions and is governed by building codes: •...

  • Page 15: Methods Of Installation

    3. BEFORE YOU BEGIN HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 3.4. Methods of Installation The recommendations for assembling and installing Westeel grain bins must be closely followed to achieve the full strength of the bin and to achieve adequate weather sealing. The product warranty is void if: 1.

  • Page 16: Product Storage

    3. BEFORE YOU BEGIN HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 10. Make sure that an integral end-to-end connection exists between all mating uprights. Successive uprights must not overlap. 11. Vertical tolerances between uprights and wall sheets are tight. This can be affected by “jacking” techniques, which can allow the tolerance to grow or shrink depending on the technique used.

  • Page 17: Grain Bin Use

    Store curved wall sheets ‘hump-up’. All other a simple framework supporting a waterproof tarp. bundles material should be placed so that they are an become more aggressive and turn into red y of the well sloped to promote good drainage. 3.

  • Page 18: Important Notes

    3. BEFORE YOU BEGIN HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 3.8. Important Notes • Westeel does not provide a foundation design for this product, and is not liable for any damages or injuries related to inadequately designed or constructed foundations. Customers must contract professional services for all foundation design and construction work.

  • Page 19: Preparation

    4. PREPARATION HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 4. Preparation 4.1. Check Shipment Unload the parts at the assembly site and compare the packing slip to the shipment. Ensure that all items have arrived and that none are damaged. Report damaged parts or shortages immediately to your dealer.

  • Page 20: Assembly

    5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 5. Assembly Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 5.1. Assembly Safety • Do not take chances with safety. The components can be large, heavy, and hard to handle. Always use the proper tools, rated lifting equipment, and lifting points for the job.

  • Page 21: Ladder System Safety Requirements

    5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 5.2. Ladder System Safety Requirements LADDER SYSTEM SAFETY REQUIREMENTS                      ...

  • Page 22: Welded Hopper Ladder Make-Up Packages

    5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 5.3. Welded Hopper Ladder Make-Up Packages Figure 3. Welded Hopper Ladder Make-Up Package Details See Note 2                     ...

  • Page 23: Welded Hopper Make-Up Package - 14' X 35

    5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 5.3.1 Welded Hopper Make-Up Package - 14' x 35° (P/N 234481) Figure 4. Welded Hopper Ladder Assembly — 14’ NOTE: - HOLES ON THE TOP OF SUPPORT CHANNELS ALIGN & BOLT WITH MATING HOLES ON THE LADDER SEGMENT &...

  • Page 24: Welded Hopper Make-Up Package - 15' X 35

    5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 5.3.2 Welded Hopper Make-Up Package - 15' x 35° (P/N 234531) Figure 5. Welded Hopper Ladder Assembly — 15’ CAGE HOOP NOTE: - HOLES ON THE TOP OF SUPPORT CHANNELS ALIGN & BOLT LADDER WITH MATING HOLES ON THE LADDER SEGMENT &...

  • Page 25: Welded Hopper Make-Up Package - 16' X 35

    5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 5.3.3 Welded Hopper Make-Up Package - 16' x 35° (P/N 234482) Figure 6. Welded Hopper Ladder Assembly — 16’ CAGE HOOP NOTE: - HOLES ON THE TOP OF SUPPORT CHANNELS ALIGN & BOLT LADDER WITH MATING HOLES ON THE LADDER SEGMENT &...

  • Page 26: Welded Hopper Make-Up Package - 18' X 35

    5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 5.3.4 Welded Hopper Make-Up Package - 18' x 35° (P/N 234532) Figure 7. Welded Hopper Ladder Assembly - 18’ NOTE: - HOLES ON THE TOP OF SUPPORT CHANNELS ALIGN & BOLT WITH BOTTOM CAGE HOOP MATING HOLES ON THE LADDER SEGMENT &...

  • Page 27: Welded Hopper Make-Up Package - 19' X 35

    5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 5.3.5 Welded Hopper Make-Up Package - 19' x 35° (P/N 234483) Figure 8. Welded Hopper Ladder Assembly - 19’ NOTE: - HOLES ON THE TOP OF SUPPORT CHANNELS ALIGN & BOLT WITH MATING HOLES ON THE LADDER SEGMENT &...

  • Page 28: Welded Hopper Make-Up Package - 21' X 35

    5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 5.3.6 Welded Hopper Make-Up Package - 21' x 35° (P/N 234533) Figure 9. Welded Hopper Ladder Assembly - 21’ NOTE: - HOLES ON THE TOP OF SUPPORT CHANNELS ALIGN & BOLT WITH MATING HOLES ON THE LADDER SEGMENT &...

  • Page 29: Welded Hopper Make-Up Package - 24' X 35

    5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 5.3.7 Welded Hopper Make-Up Package - 24' x 35° (P/N 234484) Figure 10. Welded Hopper Ladder Assembly - 24’ NOTE: CAGE HOOP - HOLES ON THE TOP OF SUPPORT CHANNELS ALIGN & BOLT WITH MATING HOLES ON THE LADDER SEGMENT &...

  • Page 30: Welded Hopper Make-Up Package - 27' X 35

    5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 5.3.8 Welded Hopper Make-Up Package - 27' x 35° (P/N 234485) Figure 11. Welded Hopper Ladder Assembly - 27’ CAGE HOOP NOTE: - HOLES ON THE TOP OF SUPPORT CHANNELS ALIGN & BOLT LADDER WITH MATING HOLES ON THE LADDER SEGMENT &...

  • Page 31: Angle Bracket Attachment And Foundation Details

    5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN SECTION “A4” 5.3.9 Angle Bracket Attachment and Foundation Details ANGLE BRACKET ATTACHMENT & FOUNDATION DETAILS Figure 12. Angle Bracket Attachment and Foundation Details ANGLE BRACKET CONCRETE PAD OPTION WITH STEEL SKID OPTION WITH ½”...

  • Page 32: Seedstor-K Ladder Make-Up Packages

    5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN SECTION “B” 5.4. SeedStor-K Ladder Make-Up Packages SEED STOR K LADDER MAKE-UP PACKAGES NOTE: Figure 13. SeedStor-K Ladder Make-Up Package Details Assemble upper ladder and cage tiers as indicated in the Wide Cor Ladder Manual (P/N 198925) See Note 2 ...

  • Page 33: Seedstor-K Ladder Make-Up Package - 15' X 45

    5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 5.4.1 SeedStor-K Ladder Make-Up Package - 15' x 45° (P/N 234536) Figure 14. SeedStor-K Ladder Assembly - 15' NOTE: - HOLES ON THE TOP OF SUPPORT CHANNELS ALIGN & BOLT WITH MATING HOLES ON THE LADDER SEGMENT &...

  • Page 34: Seedstor-K Ladder Make-Up Package - 18' X 45

    5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 5.4.2 SeedStor-K Ladder Make-Up Package - 18' x 45° SECTION “B2” (P/N 234537) SEED STOR K MAKE-UP PACKAGE 18’ x 45 (P/N 234537) Figure 15. SeedStor-K Ladder Assembly - 18' CAGE HOOP NOTE: - HOLES ON THE TOP OF SUPPORT CHANNELS ALIGN &...

  • Page 35: Seedstor-K Ladder Make-Up Package - 21' X 45° And 24' X 40

    5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 5.4.3 SeedStor-K Ladder Make-Up Package - 21' x 45° and 24' x 40° (P/N 234538) Figure 16. SeedStor-K Ladder Assembly - 21' and 24' NOTE: CAGE HOOP - HOLES ON THE TOP OF SUPPORT CHANNELS ALIGN & BOLT WITH LADDER MATING HOLES ON THE LADDER SEGMENT &...

  • Page 36: Seedstor-K Ladder Make-Up Package 27' X 40

    5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 5.4.4 SeedStor-K Ladder Make-Up Package 27' x 40° (P/N 234486) Figure 17. SeedStor-K Ladder Assembly - 27' CAGE HOOP NOTE: - HOLES ON THE TOP OF SUPPORT CHANNELS ALIGN & BOLT LADDER WITH MATING HOLES ON THE LADDER SEGMENT &...

  • Page 37: Angle Bracket Attachment And Foundation Details (Ssk)

    5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN SECTION “B4” 5.4.5 Angle Bracket Attachment and Foundation Details (SSK) ANGLE BRACKET ATTACHMENT & FOUNDATION DETAILS Figure 18. Angle Bracket Attachment and Foundation Details ANGLE BRACKET CONCRETE PAD OPTION STEEL SKID OPTION WITH ½”...

  • Page 38: Appendix

    6. APPENDIX HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 6. Appendix 6.1. Wide-Corr® Hopper Ladder Make-Up Packages Table 6. Wide-Corr® Hopper Ladder Make-Up Packages STAND- CAGE – 48” CAGE – 40” CAGE – 44” CAGE – 30” CAGE – 25” FOUNDA- HOPPER LADDER...
  • Page 39 6. APPENDIX HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN Table 8. Hardware for Hopper Ladder Make-Ups Listings — 234564 Part Description Number 234501 EXTERNAL LADDER CLIP 3/8” x 1” HEX BOLT (BAG OF 50) 235943 3/8” NUT (BAG OF 100) 235951 198935 HOPPER LADDER MAKE-UP MANUAL...
  • Page 40 6. APPENDIX HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN Table 10. 234568 Vertical Ladder Support Chart For 24' Diameters or Greater Needed For Needed For Rows of Hopper Size # of Legs Hopper Ht (ft) Ladder Span Between Supports Configuration 2 Legs Stiffened SSK...
  • Page 41 6. APPENDIX HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 6.3. Ladder Parts Identification 234161 - Standard Ladder Cage 234162 - Bottom Ladder Cage Hoop Hoop 234163 - Top Ladder Cage Hoop 234166 - Ladder Cage Brace 234504 - Ladder Support Arm (45-3/16"...
  • Page 42 7. LIMITED WARRANTY: WESTEEL GRAIN BIN HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN PRODUCTS 7. Limited Warranty: Westeel Grain Bin Products Westeel – Ag Growth International ("Westeel") warrants products that it has manufactured and/or that are branded with its name (the "goods") subject to the following terms and limitations, (the "warranty"): Duration of Warranty This warranty will run from the date of purchase from the dealer or distributor, authorized by Westeel.
  • Page 43 7. LIMITED WARRANTY: HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN WESTEEL GRAIN BIN PRODUCTS Procedure for Obtaining Service In the event of a warranty claim, the purchaser must complete any and all information required by Westeel in order to properly assess or investigate the claim. Westeel will not be responsible for the removal of any of the goods found to be defective, or transportation charges to and from Westeel's authorized dealer or distributor, or for installation of any replacement goods and/or parts furnished under the warranty.
  • Page 44 7. LIMITED WARRANTY: WESTEEL GRAIN BIN HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN PRODUCTS competent jurisdiction to be void or unenforceable, in whole or in part, such provision shall be deemed severable and will not affect or impair the legal validity of any other provision of the warranty.
  • Page 45 7. LIMITED WARRANTY: HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN WESTEEL GRAIN BIN PRODUCTS 198935 R17...
  • Page 46 Westeel is an AGI Brand. AGI is a leading provider of equipment solutions for agriculture bulk commodities including seed, fertilizer, grain, and feed systems with a growing platform in providing equipment and solutions for food processing facilities. AGI has manufacturing facilities in Canada, the United States, the United Kingdom, Brazil, South Africa, India and Italy and distributes its products globally.

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