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AGI Westeel Wide-Corr Installation And Storage Instructions

Hopper ladder make-up packages, grain bin
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Download this manual See also: Installation and Storage Instructions
Hopper Ladder Make-Up Packages
Wide-Corr® Grain Bin
Installation and Storage Instructions
Original Instructions
INSTALLATION AND STORAGE INSTRUCTIONS
Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
WIDE CORR LADDER
READ INSTRUCTIONS CAREFULLY AND COMPLETELY
BEFORE BEGINNING FOUNDATION OR ASSEMBLY
EFFECTIVE DATE: January, 2016
Part Number: 198925
Revision: 20
Part Number: 198935 R10
Revised: March 2018
Revision: 4

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  • Page 1 Hopper Ladder Make-Up Packages Wide-Corr® Grain Bin Part Number: 198925 Revision: 20 Revision: 4 Installation and Storage Instructions WIDE CORR LADDER Original Instructions INSTALLATION AND STORAGE INSTRUCTIONS READ INSTRUCTIONS CAREFULLY AND COMPLETELY BEFORE BEGINNING FOUNDATION OR ASSEMBLY EFFECTIVE DATE: January, 2016 Read this manual before using product.
  • Page 2 New in this Manual The following changes have been made in this revision of the manual: Description Section Updated the chart for vertical ladder support. Section 6.2. – Optional Vertical Support Ladder Details on page 30...

  • Page 3: Table Of Contents

    HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN CONTENTS 1. Introduction ............................4 2. Safety............................... 5 2.1. Safety Alert Symbol and Signal Words..................5 2.2. General Product Safety ......................5 2.3. Personal Protective Equipment....................5 2.4. Safety Decals ..........................6 2.5.

  • Page 4: Introduction

    1. INTRODUCTION HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 1. Introduction This manual describes how to assemble a Westeel Hopper Ladder Make-Up Packages. Before assembling the hopper ladder, please read this manual. Familiarize yourself with the process and the necessary precautions for efficient and safe assembly. Everyone present at the assembly site is required to be familiar with all safety precautions.

  • Page 5: Safety

    2. SAFETY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 2. Safety 2.1. Safety Alert Symbol and Signal Words This safety alert symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury or death, carefully read the message that follows, and inform others.

  • Page 6: Safety Decals

    2. SAFETY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN Safety Glasses • Wear safety glasses at all times to protect eyes from debris. Coveralls • Wear coveralls to protect skin. Hard Hat • Wear a hard hat to help protect your head. Steel-Toe Boots •...

  • Page 7: Safety Decal Locations And Details

    Shortages and Damaged Parts; loading and unloading of the bin. Your dealer and local government agricultural Report damaged parts or shortages immediately to the delivering carrier, followed by a Order Optional Equipment; consultants can help you plan your storage system for maximum efficiency. confirming letter requesting inspection by the carrier, if required.

  • Page 8: Before You Begin

    3. BEFORE YOU BEGIN HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 3. Before You Begin 3.1. Bin Design and Capacity Standard Westeel Grain Bins are designed for: 1. Non-corrosive free-flowing materials up to 55 lbs/ft (880 kg/m ) average compacted bulk density. 2.

  • Page 9: Roof Design Capacities For Non-Structural Roofs

    3. BEFORE YOU BEGIN HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 3.1.1 Roof Design Capacities for Non-Structural Roofs Table 2. Maximum Roof Snow Load at STANDARD Peak Load Plus Upgrade 1 Plus Upgrade 2 Plus Upgrade 3 Std Peak Load Standard Roof Bin Series lbs (kN)

  • Page 10: Roof Design Capacities For Structural Roofs

    3. BEFORE YOU BEGIN HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 3.1.2 Roof Design Capacities for Structural Roofs Table 4. Maximum Roof Snow Load at STANDARD Peak Loads Std Peak Load Standard Roof Bin Series lbs (kN) 2.01 2.01 2.01 2.01 1.96...

  • Page 11: Roof Snow Load Vs. Ground Snow Load

    3. BEFORE YOU BEGIN HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 3.1.3 Roof Snow Load vs. Ground Snow Load The Roof Design Capacity tables reflect roof snow load (RSL) values. These are design values. Often, comparisons are made to ground snow values (GSL). These are not the same. The conversion from GSL to RSL varies between jurisdictions and is governed by building codes: •...

  • Page 12: Critical Assembly Requirements

    3. BEFORE YOU BEGIN HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 1. Wall sheets and/or uprights not specified for a given tier are used. 2. Foundations are found to be inadequate or out-of-level. 3. Anchor bolts (cast-in-place, drill-in, chemical type or other) are found to be inadequate. 4.

  • Page 13: Product Storage

    3. BEFORE YOU BEGIN HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN structure must be properly oriented to ensure the eventual correct alignment between the catwalks and the supporting uprights. Finally, the connectors that tie into the uprights and support the catwalks are best installed during assembly of the structure.

  • Page 14: Grain Bin Use

    3. BEFORE YOU BEGIN HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN Brace parts properly so as to avoid damage or injury from material falling when in storage. (See Detail D in Figure 2 on page 13.) 2. Any boxed parts that become wet should be dried and stored in a new box that is free of moisture. 3.

  • Page 15: Preparation

    4. PREPARATION HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 4. Preparation 4.1. Check Shipment Unload the parts at the assembly site and compare the packing slip to the shipment. Ensure that all items have arrived and that none are damaged. Report damaged parts or shortages immediately to the delivering carrier, followed by a confirming letter requesting inspection by the carrier, if required.

  • Page 16: Assembly

    5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 5. Assembly Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 5.1. Assembly Safety • Do not take chances with safety. The components can be large, heavy, and hard to handle. Always use the proper tools, rated lifting equipment, and lifting points for the job.

  • Page 17: Ladder System Safety Requirements

    5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 5.2. Ladder System Safety Requirements LADDER SYSTEM SAFETY REQUIREMENTS                      ...
  • Page 18 5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN Important • Regulations require that fixed ladders over a certain height must be outfitted with platforms and cages, or other approved fall arresting devices. For information on the specific requirements applicable in the jurisdiction in which a ladder is to be used, please consult the local health and safety authority.

  • Page 19: Welded Hopper Ladder Make-Up Packages

    5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 5.3. Welded Hopper Ladder Make-Up Packages SECTION “A” WELDED HOPPER LADDER MAKE-UP PACKAGES Figure 3. Welded Hopper Ladder Make-Up Package Details See Note 2       ...

  • Page 20: Welded Hopper Make-Up Package - 15' & 16' X 35

    5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 5.3.1 Welded Hopper Make-Up Package - 15' & 16' x 35° (P/N 234531) SECTION “A1” Figure 4. Welded Hopper Ladder Assembly — 15’ & 16’ WALL SHEET BOTTOM CAGE HOOP (P/N 234513) BOLT TO POSITION LADDER CLIP 4”...

  • Page 21: Welded Hopper Make-Up Package - 18' X 35

    5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 5.3.2 Welded Hopper Make-Up Package - 18' x 35° SECTION “A2” (P/N 234532) WELDED HOPPER MAKE-UP PACKAGE 18’ x 35 (P/N 234532) Figure 5. Welded Hopper Ladder Assembly - 18’ NOTE: - HOLES ON THE TOP OF SUPPORT CHANNEL ALIGN WITH MATING HOLES ON THE LADDER SEGMENT...

  • Page 22: Welded Hopper Make-Up Package - 21' X 35

    5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 5.3.3 Welded Hopper Make-Up Package - 21' x 35° SECTION “A3” (P/N 234533) WELDED HOPPER MAKE-UP PACKAGE 21’ x 35 (P/N 234533) Figure 6. Welded Hopper Ladder Assembly - 21’ NOTE: - HOLES ON THE TOP OF SUPPORT CHANNEL ALIGN WITH MATING HOLES ON THE LADDER SEGMENT...

  • Page 23: Angle Bracket Attachment And Foundation Details

    5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN SECTION “A4” 5.3.4 Angle Bracket Attachment and Foundation Details ANGLE BRACKET ATTACHMENT & FOUNDATION DETAILS Figure 7. Angle Bracket Attachment and Foundation Details ANGLE BRACKET CONCRETE PAD OPTION WITH STEEL SKID OPTION WITH ½”...

  • Page 24: Seedstor-K Ladder Make-Up Packages

    5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN SECTION “B” 5.4. SeedStor-K Ladder Make-Up Packages SEED STOR K LADDER MAKE-UP PACKAGES NOTE: Figure 8. SeedStor-K Ladder Make-Up Package Details Assemble upper ladder and cage tiers as indicated in the Wide Cor Ladder Manual (P/N 198925) See Note 2 ...

  • Page 25: Seedstor-K Ladder Make-Up Package - 15' X 45

    5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 5.4.1 SeedStor-K Ladder Make-Up Package - 15' x 45° SECTION “B1” (P/N 234536) SEED STOR K MAKE-UP PACKAGE 15’ x 45 (P/N 234536) Figure 9. SeedStor-K Ladder Assembly - 15' NOTE: - HOLES ON THE TOP OF SUPPORT CHANNELS ALIGN &...

  • Page 26: Seedstor-K Ladder Make-Up Package - 18' X 45

    5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 5.4.2 SeedStor-K Ladder Make-Up Package - 18' x 45° SECTION “B2” (P/N 234537) SEED STOR K MAKE-UP PACKAGE 18’ x 45 (P/N 234537) Figure 10. SeedStor-K Ladder Assembly - 18' CAGE HOOP NOTE: - HOLES ON THE TOP OF SUPPORT CHANNELS ALIGN &...

  • Page 27: Seedstor-K Ladder Make-Up Package - 21' X 45

    5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 5.4.3 SeedStor-K Ladder Make-Up Package - 21' x 45° SECTION “B3” (P/N 234538) SEED STOR K MAKE-UP PACKAGE 21’ x 45 (P/N 234538) Figure 11. SeedStor-K Ladder Assembly - 21' NOTE: CAGE HOOP - HOLES ON THE TOP OF SUPPORT CHANNELS ALIGN &...

  • Page 28: Angle Bracket Attachment And Foundation Details (Ssk)

    5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN SECTION “B4” 5.4.4 Angle Bracket Attachment and Foundation Details (SSK) ANGLE BRACKET ATTACHMENT & FOUNDATION DETAILS Figure 12. Angle Bracket Attachment and Foundation Details ANGLE BRACKET CONCRETE PAD OPTION STEEL SKID OPTION WITH ½”...

  • Page 29: Appendix

    6. APPENDIX HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN WIDE CORR HOPPER LADDER MAKE - UP PACKAGES 6. Appendix WIDE CORR HOPPER LADDER MAKE - UP PACKAGES CAGE – 48” CAGE – 40” CAGE – 44” LADDER 6.1. Wide-Corr® Hopper Ladder Make-Up Packages STANDARD FOUNDATION WIDE CORR HOPPER LADDER MAKE - UP PACKAGES...

  • Page 30: Optional Vertical Support Ladder Details

    6. APPENDIX HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 6.2. Optional Vertical Support Ladder Details Table 9. 234569 Vertical Ladder Support Chart For 21' Diameters or Less Needed For Needed For Needed For Needed For Curved # of Hopper Rows of Span Span...
  • Page 31 6. APPENDIX HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN - Hoppers with diameters of 21’ or smaller will use the 234569 Ladder Support (LS) - Hoppers with diameters of 24’ or larger will use the 234568 LS • Hoppers with diameters of 24' or larger use the 234568 ladder support - Use the Vertical Ladder charts to identify the quantity of LS needed to span between Hopper Legs - Hoppers with diameters of 21’...

  • Page 32: Ladder Parts Identification

    6. APPENDIX HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 6.3. Ladder Parts Identification LADDER PARTS IDENTIFICATION 234161 – Standard Cage Hoop 234163 – Top Cage Hoop 234162 – Bottom Horizontal Hoop 234558 – Block-off Plate Hinge 234559 – Pipe Cap 234541 –...

  • Page 33: Limited Warranty: Westeel Grain Bin Products

    7. LIMITED WARRANTY: HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN WESTEEL GRAIN BIN PRODUCTS 7. Limited Warranty: Westeel Grain Bin Products Westeel – Ag Growth International ("Westeel") warrants products that it has manufactured and/or that are branded with its name (the "goods") subject to the following terms and limitations, (the "warranty"): Duration of Warranty This warranty will run from the date of purchase from the dealer or distributor, authorized by Westeel.
  • Page 34 7. LIMITED WARRANTY: WESTEEL GRAIN BIN HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN PRODUCTS Procedure for Obtaining Service In the event of a warranty claim, the purchaser must complete any and all information required by Westeel in order to properly assess or investigate the claim. Westeel will not be responsible for the removal of any of the goods found to be defective, or transportation charges to and from Westeel's authorized dealer or distributor, or for installation of any replacement goods and/or parts furnished under the warranty.
  • Page 35 7. LIMITED WARRANTY: HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN WESTEEL GRAIN BIN PRODUCTS competent jurisdiction to be void or unenforceable, in whole or in part, such provision shall be deemed severable and will not affect or impair the legal validity of any other provision of the warranty.
  • Page 36 450 Desautels Street P.O. Box 792 Winnipeg, Manitoba, R3C 2N5 Canada Phone: (866) 299-4312 Fax: (204) 235-0796 Website: www.westeel.com Email: info@westeel.com ©Ag Growth International Inc. 2018 Printed in Canada...

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