Wayne Reliance G6101D Installation & Operation Manual
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Wayne Reliance G6101D Installation & Operation Manual

S1 ast mechanical registration fleet dispensers
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Installation / Operation
Reliance™ S1 AST Model G6101D
Mechanical Registration Fleet Dispensers
920943
Rev E

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Summary of Contents for Wayne Reliance G6101D

  • Page 1 Installation / Operation Reliance™ S1 AST Model G6101D Mechanical Registration Fleet Dispensers 920943 Rev E...
  • Page 2 OR through completing the Section 1 portion of the form, at the end of this manual, and sending it to Wayne (for non-ASOs). Pre-registration of a site helps to expedite warranty service in case it is needed. Please allow 2-3 days after receipt of the information for pre- registration.

  • Page 3: Table Of Contents

    Table of Contents Title Page INTRODUCTION …………..………………………………………………………………………. Dispenser Covered …………..……………………………………………………………. Model Designation Format – G6101....…………………………………………… Technical Information – G6101 …………….…………….………………………………… SITE DESIGN & PREPARATION ……………………………………………………………… Local, State, and Federal Codes …………………………………………………………… Safety Precautions …………………………………………………………………………. Ethanol Installations………………………………………………………………………….. Existing Installations ………………………………………………………………………… Dispenser Anchoring and Piping ………………………….……………………….……… Remote Dispenser Applications ……………………………………………………………...
  • Page 4 Table of Contents, continued Title Page MAINTENANCE ………………………………………………………………………………..…… 23 Preventive Maintenance …………………………………………………………………… 23 Strainer/Filter ………………………………………………………………………………… 23 Cleaning and Corrosion Protection Instructions …………………………………………. 24 Vapor Recovery …………………………………………………………………………….. 24 Meter Maintenance Issues …………………………………………………………………. 24 Register Power Reset ………………………………………………………………………. 25 Register …………….………………………………………………………………………… 26 Pump Handle to Reset Linkage …………………………………………………………….

  • Page 5: Introduction

    Section 1.2. Any questions concerning the installation and operation of the dispensers that are not covered in this manual should be referred to your local Wayne authorized service personnel or call the Wayne Help Desk at 1-800-289-2963 or e-mail support@wayne.com.

  • Page 6: Model Designation Format - G6101

    Model Designation Format Main Body / First Suffix / Second Suffix A / BCDEFG / ZZZZZZZZ / YYYYYYYYYY Hydraulics Listed for up to E85 (Blank Prefix Hydraulic Style for normal) Model Series Global Registration Type Reliance Mechanical Fleet-Volume only Model Style Shelf-Mount Main Body Flow Rate Capacity...

  • Page 7: Technical Information - G6101

    Reset Veeder Root electric reset. 120VAC, 50/60 Hz standard. Optional 240VAC, 50/60 Hz. Meter: Wayne 2PM 2-piston meter. Adjustable calibration. Junction Box: Explosion-proof AC junction box standard for power, reset complete, submersible connections, and optional pulser. Strainer: 120-mesh; removable for cleaning.
  • Page 8 920943 Rev E July 2014...

  • Page 9: Site Design & Preparation

    SITE DESIGN & PREPARATION Local, State, and Federal Codes The Wayne Reliance Series models are only part of a fuel dispensing system. A fuel dispensing system typically comprises equipment and safety devices from a variety of manufacturers. It is the responsibility...

  • Page 10: Safety Precautions

    United States Environmental Protection • Order OSHA publications from: Agency Government Printing Office (GPO) Office of Underground Storage Tanks Washington, DC 22304 401 M St., SW (05-400WF) (202) 783-3238 Washington, DC 20640 (703) 308-8850 (Underground Storage Tanks) Western Fire Chiefs Association 5360 South Workman Mill Road U.

  • Page 11: Ethanol Installations

    Ethanol Installations All Wayne dispensers are rated and Listed for use with Ethanol blends up to and including E10. For blends that exceed E10, the dispenser must be supplied with the “E” prefix option. “E” prefix dispensers are Listed for use up to and including E85 blends. The “E” prefix is only available on remote dispensers.

  • Page 12: Remote Dispenser Applications

    Remote Dispenser Applications  To maximize flow, position the remote dispenser and tank as close together as possible and minimize the number of turns in the piping. Consult the submersible pump manufacturer for the proper sizing of the submersible pump, any necessary leak detection equipment, and installation details.

  • Page 13: Installation

     Damaged or lost equipment must be reported to the carrier. Any damage or loss that may occur in transit is not covered under the Wayne Warranty. WARNING Explosive or flammable vapors may accumulate within the dispenser housing. All piping connections in the final installation must be accurately fitted and all threaded joints tightly made up with a Listed gasoline-resistant pipe joint compound.
  • Page 14 Vacuum Electrical Breaker Conduit " Supply Suction Pump Line with Vacuum Breaker Model G6101D Dispenser " Union-Top Emergency Shelf Bracket Shear Valve Figure 3-2 Suction Pump Site Layout 920943 Rev E July 2014...
  • Page 15 Vapor Recovery Equipment is to be Installed According to the Manufacturer's Instructions. No Fluid Traps Should Exist During the Fueling Sequence. UL Listed Co-Axial Adapter Return Line (Not Shown) Exits Securely Mounted to Tank Co-Axial Adapter and or Bracket Returns Fuel to the Tank. Line Should be Pitched Towards the Tank.

  • Page 16: Electrical Wiring

    NFPA 70. 3.3.2 Electrical Termination Descriptions The following describes the electrical inputs and outputs utilized in the Wayne Reliance Series and can provide assistance in interpreting the Wiring Diagrams in Appendix B. 3.3.2.1 Ground A good ground ensures proper operation of the equipment and provides the necessary safety factors.

  • Page 17: Circuit Breakers & Emergency Electrical Disconnect

    3.3.3 Circuit Breakers & Emergency Electrical Disconnect  The power to the dispenser should be on a separate dedicated breaker. Two (2) dispensers may be grouped together on a common breaker if the submersible pump has its own breaker. It is not recommended to group more than two (2) remote dispensers to the same breaker, because you lose the ability to isolate the power to the dispenser in case of problems.

  • Page 18: Conduit

    3.3.6 Conduit  Use UL Listed threaded, rigid, metal conduit and properly sealed connectors.  All threaded connections must be drawn up tight and have a minimum of five threads engaged.  Do not use flexible conduit or knockout boxes. ...

  • Page 19: Hose And Accessories Installation

    Hose and Accessories Installation 3.4.1 General  Hose assemblies should be U.L. Listed and installed in accordance with the manufacturer’s instructions.  Install the hose assembly after the dispenser is installed. To ensure a proper joint, wash all cutting oil off the threads and use a U.L. Listed gasoline-resistant pipe joint sealing compound.
  • Page 20 920943 Rev E July 2014...

  • Page 21: Start-Up

    START-UP Initial Checkout Verify the following items have been correctly completed and the installation meets the necessary local, state, and federal regulations as specified in Section 2.1.  The dispenser is securely anchored.  All conduit is rigid metal and is securely fastened. Do not seal the conduit until the wiring has been verified through proper operation.

  • Page 22: Initial Delivery

    Initial Delivery After verifying the items in Section 4.1 and Section 4.2 have been completed, operation of the pump can be checked. Step 1 Turn on the circuit breaker(s) for the dispenser and the submersible pump. Step 2 Remove the nozzle from the nozzle holder, and turn the hook assembly upward to the “on”...

  • Page 23: Meter Check

    Meter Check Although the meters are calibrated at the factory, rough handling in transit or special installation conditions may affect the calibration. The meters should be checked for accuracy. Step 1 Deliver a measured amount of product into a test can. Step 2 If meter adjustment is necessary, cut the seal wire on the top of the meter.
  • Page 24 920943 Rev E July 2014...

  • Page 25: Operation

    OPERATION Safety Items You Should Know  Know how to turn OFF power to the dispenser and submersible pumps in an emergency.  Use the dispenser for appropriate applications. Use only low viscosity fuels – diesel, including biodiesel blends up to 20%; kerosene; gasoline, including standard oxygenated blends; AvGas; and jet fuel (check with fuel supplier for any additional metal flow path restrictions for AvGas and Jet fuel).

  • Page 26: Portable Tanks And Containers

    5.1.1 Portable Tanks and Containers Portable containers of 12 gallons (45 liters) or less shall not be filled while they are in or on a motor vehicle. Filling portable containers, especially when they are sitting on a non-conductive surface such as a floor mat or a plastic bedliner in the back of a pick-up truck, can present a possible safety hazard and should be avoided as so stated in the following WARNING: WARNING FIRE HAZARD!

  • Page 27: Maintenance

    MAINTENANCE Preventive Maintenance The safety precautions described in Section 2.2 apply to the following preventive maintenance procedures. A correctly installed dispenser, given proper preventive maintenance attention, will seldom require emergency service. Perform the following checks on a regular basis:  Check the dispenser for internal and external leaks regularly.

  • Page 28: Cleaning And Corrosion Protection Instructions

    Meter Maintenance Issue  For Weights & Measures applications, it is recommended that Wayne Fuel Meters be periodically checked for acceptable accuracy based on NCWM Handbook 44 under the General Code, G-UR.4 Maintenance Requirements and Liquid Measuring Device Code, Section 3.30.

  • Page 29: Register Power Reset

    Register Power Reset  Under normal operating conditions, the reset should be lubricated once per year. WARNING Make sure power to the dispenser is turned off before opening or lubricating the reset. Failure to do so may result in a hazardous condition that can result in serious injury. CAUTION Do not lubricate the reset motor bearings! The motor bearings are self-lubricating and over- lubrication may damage the bearings.

  • Page 30: Register

    Register  The register manufacturer recommends that the register should be cleaned and lubricated once per year or after every 250,000 units (gallons or liters) delivered, whichever occurs first. For proper cleaning, the register should be removed from the dispenser, and thus cleaning should be performed by an authorized service technician and according to the register manufacturer’s instructions.

  • Page 31: Pump Handle To Reset Linkage

    Vischem 352, Beacon 325, Aeroshell No. 14, or equivalent grease. How to Get Service on Your Pump Trouble with the operation of the dispenser should be referred to your local Wayne authorized service personnel or call the Wayne Help Desk at 1-800-289-2963.
  • Page 32 920943 Rev E July 2014...

  • Page 33: Appendix A - Dimensions & Base Layouts

    APPENDIX A DIMENSIONS & BASE LAYOUTS 920749 Rev G 7/2014...

  • Page 34: G6101D/2Jk Single Remote Dispenser

    Dimensions & Base Layout: G6101D/2JK Single Remote Dispenser 30 1 4 11 1 3 7 8 16 3 4 1 3 16 1 1 2 1 1 4 Conduit Union-top 4 1 8 emergency shear Openings valves must be used 3 Places for 1"...

  • Page 35: Shelf Mounting Dimensions

    Shelf Mounting Dimensions 30 1 4 18 1 8 4 1 16 1 3 8 Cross Braces for Holding Shear Valve Hardware to Mount S1 to Brackets is Included with Brackets 17 5 8X Tank Mount Bolt 15 3 4 Tab for Mounting Locations Thru Slots...

  • Page 36: Hose Mast Dimensions

    Hose Mast Dimensions 30 1 4 Rotate Upwards 920749 Rev G 7/2014...

  • Page 37: Appendix B - Electrical Ratings & Wiring Diagrams

    APPENDIX B ELECTRICAL RATINGS & WIRING DIAGRAMS Component Electrical Ratings Component Rating Motor Switch 115/230VAC: 1 HP 230VAC: 2 HP Reset Motor 115/230VAC, 1 AMP Solenoid Valve 115/230VAC, 15 Watts 10:1 Pulser Option 50 Volt-Amps Maximum, Non-Inductive Up to 3 Amps, Up to 250 Volts 100:1 Pulser Option .75 Volt-Amps Maximum, Non-Inductive Up to .05 Amps, Up to 16 Volts DC...

  • Page 38: G6101D/2Jk Single Remote Dispenser

    Wiring Diagram: G6101D Single Remote Dispenser /G6101D E/G6101D Reset Reset Reset Reset Motor Motor Handle Handle Valve Yellow Slow Nickel- Plated Valve Black Fast Ground Screw Ground Screw Junction Box Junction Box To Subm. To Subm. Starter Relay Starter Relay Breaker Breakers Notes:...

  • Page 39: 10:1 Reed Pulser Option

    Wiring Diagram: 10:1 Reed Pulser Option 10:1 Reed Pulser Contact Closure Wiring Diagram: 100:1 Electronic Pulser Option 100:1 Electronic Pulser Wiring Notes: Pulser All equipment to be installed in accordance with all applicable local, state, and federal codes, including, but not limited to, the National Electrical Code (NFPA 70), NFPA 30, and the Automotive and Marine Service Station Code (NFPA 30A).
  • Page 40 920749 Rev G 7/2014...

  • Page 41: Appendix C - Warranty Registration

    Organization (ASO) via the on-line registration system OR through completing the Section 1 portion of the form, at the end of this manual, and sending it to Wayne (for non-ASOs). Pre- registration of a site helps to expedite warranty service in case it is needed. Please allow 2-3 days after receipt of the information for pre-registration.
  • Page 42 Notes 1. Any replacement parts and service must be performed by a Wayne Authorized Service Organization (ASO). If you are not an ASO, you must call 1-800-926-3737 to get service. Any parts and service, performed by an ASO, associated with the start-up should be reported on Service Report Form No. 917652 and attached to this report.
  • Page 43 This publication is intended for informational purposes only and this material is subject to change without notice. Wayne Fueling Systems has not made, and does not make, any representations or warranties of any kind, expressed or implied, with respect to any information in the publication, including warranty as to the accuracy, correctness, or completeness of any information.
  • Page 44 Comercio Ltda. 3814 Jarrett Way Box 50559 (Shanghai) Co., Ltd Estrada do Timbo Austin, TX 78728 SE-202 15 Malmö 1221 Dong Lu Road 126-Bonsucesso Sweden Pudong, Shanghai Rio de Janiero, Brasil China © 2014, Wayne Fueling Systems 920943 Rev E 7/2014...

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