Kurt KH4-50 Operator's Manual
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Kurt KH4-50 Operator's Manual

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KH4-50 CRIMPER OPERATORS MANUAL
TM
WITH ACT
CONTROLLER
1

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Summary of Contents for Kurt KH4-50

  • Page 1 KH4-50 CRIMPER OPERATORS MANUAL WITH ACT CONTROLLER...

  • Page 2: Safety Precautions

    READ AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER. CRIMPER CAN PRODUCE 340 TONS OF FORCE. KEEP BOTH HANDS AWAY FROM PINCH POINTS. CONSULT HOSE AND FITTING MANUFACTURERS SPECIFICATIONS FOR CORRECT MACHINE SETTINGS AND CRIMP MEASUREMENTS. ALWAYS WEAR EYE PROTECTION. KH4-50 Manual with ACT Controller (Revised 08/20/2014)

  • Page 3: Optional Equipment

    TABLE OF CONTENTS OPTIONAL EQUIPMENT Hydraulic Die Storage Rack...
  • Page 4 COMPONENT PARTS IDENTIFICATION CRIMPER HEAD CONTROL PANEL SEE SEPARATE PAGE OIL FILLER CAP MASTER POWER TRANSDUCER SWITCH OIL LEVEL SIGHT GLASS FOOT SWITCH PLUG IN PORT TANK DRAIN PORTS FOOT SWITCH...

  • Page 5: Initial Setup

    CRIMPER SPECIFICATIONS INITIAL SET-UP START BUTTON START BUTTON...

  • Page 6: Hydraulic Die Installation

    HYDRAULIC DIE INSTALLATION The KH4-50 If a problem occurs, contact Customer Service for additional assistance.
  • Page 7 HYDRAULIC DIE INSTALLATION (Continued)

  • Page 8: Hose Preparation

    HOSE PREPARATION 1. Select your hose and coupling to be assembled. The examples in this Manual use MX06 hose and HY06/06 MP couplings. 2. Determine the correct crimp setting from the manufacturer’s specifi cations. 3. Determine the hose cut length by subtracting the cut-off factor from the overall length of the as- sembly.

  • Page 9: Tm Control Panel

    AccuCrimp ACT CONTROL PANEL AccuCrimp ACT CONTROL PANEL Patent No: 7,383,709 EMERGENCY STOP MANUAL MODE FUNCTION: OPEN DIES AUTO MODE FUNCTION: CYCLE STOP MANUAL MODE FUNCTION: CLOSE DIES AUTO MODE FUNCTION: CYCLE START NOTE: MANUAL MODE IF THE CRIMPER IS IN , THE GREEN OPEN/CLOSE BUTTONS WILL OPEN AND CLOSE THE CRIMPER HEAD.
  • Page 10 CONTROLLER OVERVIEW...
  • Page 11 CONTROLLER: MANUAL MODE While the ACT crimper has the ability to perform a number of fully automatic functions, manual operation is also possible.
  • Page 12 CONTROLLER: MANUAL MODE (Continued)
  • Page 13 CONTROLLER OPERATION...
  • Page 14 CONTROLLER OPERATION...
  • Page 15 CONTROLLER OPERATION...
  • Page 16 CONTROLLER OPERATION...
  • Page 17 CONTROLLER OPERATION...
  • Page 18 CONTROLLER MEMORY RESET...
  • Page 19 AccuStop COUPLING STOP (OPTIONAL)

  • Page 20: Lubrication And Maintenance

    LUBRICATION & MAINTENANCE This specifi c style of grease gun fi tting must be used to lubricate the KH4-50. Front Flange Bolts: Periodically, every 6-12 months depending upon usage, the front fl ange bolt torque should be checked. The correct torque...

  • Page 21: Troubleshooting

    TROUBLESHOOTING...

  • Page 22: Component Parts Breakdown

    COMPONENT PARTS BREAKDOWN 40 41 DETAIL A 22 23 34 35...
  • Page 23 COMPONENT PARTS BREAKDOWN Crimper Assembly - CC38 (101547) / CC4-50 (101832) / CC60 (101551) ITEM PART NUMBER DESCRIPTION 102618-WELD CC Crimper Reservoir 103049 Sight Glass 4534K43 3/8-18 NPTF Hex Socket Pipe Plug 103048 Venter Filler Cap 102618-03 CC Reservoir Top Plate 91253A583 5/16-18 x 1 FHCS 101714-7.5-11...
  • Page 24 COMPONENT PARTS BREAKDOWN 10 11 Touch Panel Housing Assembly (102633) ITEM PART NUMBER DESCRIPTION 69915K65 3/4" NPT Straight Flex Cord Grip 9600K24 Grommet - 1/4" 9600K11 Grommet - 1/8" 103874 Foot Pedal Jack W/Nut 69915K57 1/2" NPT Cord Grip 90935A240 #10 Sheet Metal Screw 103792 USB Connector...
  • Page 25 COMPONENT PARTS BREAKDOWN CC Motor and Pump Assembly (101714) ITEM PART NUMBER DESCRIPTION 101541 5 HP 1800 RPM Motor 101540 7.5 HP 1800 RPM Motor 102994 10 HP 1800 RPM Motor 101539 Motor Mounting Flange 91101A033 1/2 Lock Washer 92865A714 1/2-13 x 1 1/4"...
  • Page 26 COMPONENT PARTS BREAKDOWN OPTIONAL Crimper Table Assembly (101755) Description Item Part Number 101244 Die Panel 101246 End Panel 90108A030 5/16 Flat Washer 91102A030 5/16 Lock Washer 92865A581 5/16-18 X 1 Hex Bolt 95462A030 5/16-18 Hex Nut Crimper Table Top 101754 101242 99MM Die Holder 101243...

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