Related Manuals for Fast Flow FF-3D-TM-TCP
Summary of Contents for Fast Flow FF-3D-TM-TCP
- Page 1 Fast Flow 3” Duc le Iron Tank Cleaning Centrifugal Submersible Hydraulic Pump Opera on and Maintenance Manual Revision 5—03/01/2021...
- Page 2 C E N T R I F U G A L S U B M E R S I B L E H Y D R A U L I C P U M P Operation and Maintenance Manual Language: English Revision: 4 Manual: FF-3D-TM-TCP Fast Flow Pumps LLC 9700 Highway 63 Moss Point, MS 39562 Phone (228) 475-2468 • Web fastflowpump.com...
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Page 3: Table Of Contents
TABLE OF CONTENTS Safety Informa on ........................... 4 Descrip on ............................5 Technical Data ........................ 5 Patent Informa on ......................5 Installa on ............................6 Unpacking and Hose Installa on ..................6 Hydraulic Power Unit Installa on & Pump Connec on ..........7 Hydraulic Connec ons……………………………………………………………………………………………….8 Pump Tes ng Procedures .................... -
Page 4: Safety Informa On
•Read and familiarize yourself with both the FF-3D-TM-TCP Manual and the HPU’s manual before a>empting to operate this pump. Pump service applica ons are seldom iden cal, please call Fast Flow Pumps at (228) 475-2468 if you have any ques ons about your specific applica on. -
Page 5: Descrip On
The unique double suc on pump design uses suc on from both sides of the impeller, elimina ng impeller thrust loading and is ideally suited for tank cleaning. Fast Flow is the only known centrifugal pump that does not have any mechanical seals and has no internal fric on. -
Page 6: Installa On
•Ensure the hydraulic motor and hose couplings are free of blockage, have not been damaged, and properly match. •Contact Fast Flow Pumps or an approved service provider if any system component appears to be damaged, defec ve, or incomplete. Hose Installa on •Connect the hoses from the power source-connect the return hose first, when turning off... -
Page 7: Hydraulic Power Unit Installa On & Pump Connec On
Fluid Power System | Hydraulic Power Unit (HPU) •Follow any warning s ckers and instruc onal s ckers on the HPU, as well as reading the manual. •Ensure the HPU has a flow of 4-28 GPM (15-106LPM) @ 2250-3300 PSI (155-227 Bar) and make sure the system opera ng pressure is set between 1500 PSI to 3000PSI (103-206 Bar.) The normal pressure for most applica ons is 2800 PSI. -
Page 8: Hydraulic Connec Ons
Hydraulic Connec ons 1. Clean the ma ng surface of the couplings to avoid contamina ng the circuit. 2. Pull the connec on sleeve of the female coupling forward 3. Align the female and male coupling holding the connec on sleeve and thread together and turning the sleeve. -
Page 9: Pump Tes Ng Procedures
Dry Run Spin Test The FF-3D-TM-TCP is capable of Running Dry for extended periods of time, and it is best practice to perform a run dry test before using the pump. To perform this test, first double check that all hydraulic couplings are fully tightened, then connect the hydraulic system and run the FF 3D pump dry with varying speeds for 1-2 minutes. -
Page 10: Shutdown And Disassembly
Shutdown and Disassembly Shut Down •Slowly shut down the power unit, star ng/stopping fluid flow suddenly can cause damage to the pump and motor seals. In case of Emergency, you can use the emergency shutdown on the hydraulic power unit. Pull handle to close the air inlet to engine. -
Page 11: Exploded View Diagrams
Pump Head Exploded View w/Parts List Fast Flow ⓫ Pump Part Number ❷ ⓭ ❿ ⓮ ❽ ❻ ❹ ⓮ ❺ ❺ ⓬ ❼ ❶ ❻ ⓮ ❼ ❸ ⓯ ❾ ❶ ⓮ Major Pump Parts Description Part No. Description Part No. -
Page 12: Torque Spec Sheet
Torque Spec Sheet/Hardware List ❸ ⓫ ⓬ ❻ ❼ ❺ ❹ ❶ ❷ ❽ ❾ Hardware List Description Part No. Qty Torque Specs Loctite Primer Anti-Seize 1. 3/8"-16 x 1" (SS) HCS [Hex Head Bolt] HDW113 17ft-lb/23 Nm 2. -
Page 13: Impeller Removal And Replacement
Impeller Replacement Disassembly 1. Disconnect all hoses from the pump head Make certain there is no residual pressure in the hydraulic system 3. Drain off any fluid by inver ng the pump head and clean. 4. Place the pump head on a solid flat surface with adequate working space. 5. -
Page 14: Troubleshoo Ng
Troubleshoo ng Problem Possible Causes Resolu ons Pump will not Turn 1. No hydraulic fluid or pressure. 1. Turn on power unit and test that appropriate flow and pressure is available 2. Bad hydraulic couplers or not with flow gauge and pressure meter. screwed together properly 2. -
Page 15: Warranty
Warranty for Submersible Pumps, Fast Flow Pumps warrants to the original purchaser only that this prod- uct is free from defects in material and workmanship, and agrees to repair or replace, at Fast Flow’s option, any submersible pump part found to be defective within 12 months from the date of purchase. This warran- ty is not transferable.