APP SPEC Pak Assembly Instructions

SPEC Pak High Power Shell Kit:
™
Plug Shell Holder Set #8 x 5/8 Screw Gland Assembly
Included Component Included Component Included Component Optional Component
You will need: - Wire Stripping Tool - APP Crimp Tool, See Section 2 - Phillips Head Screw Driver - 8 Screws, Size #10 or M5

Step 1 Slide PG Gland assembly onto wires

Step 2 Cable and/or Wire Preparation

• Jacketed cable: Strip outer jacket. Strip insulation from discrete wires (See Table 1
& Figure 2)
• Discrete wires: S trip insulation from discrete wires (See Table 1 & Figure 2)
Caution: Do not damage copper conductors when stripping wires

Table 1

Powerpole Contacts
®
Outer Jacket – 1.7" [44 mm]
Contact
"X"
Series
PP75 9/16" (14.5 mm)
PP120 15/16" (24.0 mm)
PP180 1-1/8" (28.6 mm)

Step 3 Tighten body of PG Gland to Plug shell

• Hand tighten until snug, tighten additional 1/8 – ¼ turn with wrench (See Figure 3)
Caution: Do NOT tighten Sealing Nut at this time

Step 4 Contact Termination

• Insert wire into crimp barrel to the full depth
• Visually verify that all strands are inserted into the barrel
• Follow the appropriate crimp instructions which are included with the crimp tools and/
or at www.andersonpower.com
Caution: Keep all Powerpole
jacketed cable.
Caution: Improper crimping my produce high resistance or contact distortion.
Tool PN Tool Type
1309G4 Hand
1368 Die-less Hydraulic
1368 Die-less Hydraulic
PM1000G1 Hand
ww w.and ers onp ower. c om
SPEC Pak
Assembly Instructions For 2, 3 & 6 Position
PowerMod Signal Contacts
®
Outer Jacket – 1.7" [44 mm]
Wire Insulation
Contact OD < Barrel ID
Pins 0.18" (4.5 mm)
Sockets 0.21" (5.5 mm)
contacts parallel to each other while crimping
®
Contact Series
PP75
PP120
PP180
Auxiliary
(PowerMod )
®
High Power Plug
™
Wire Insulation
OD < Barrel ID
0.24" (6.0 mm)
0.28" (7.0mm)
Contact
5900, 5952 or 5915
1319, 1319G4, 1319G6, 1323G1, 1323G2
1328G1, 1328G2, 1347, 1348, 1382, 1383, 1384
PM16P12S30, PM16P1416S30, PM16P1620S30,
PM16P2024S30, PM16S12S32, PM16S1416S32,
PM16S1620S32 or PM16S2024S32
For additional tools see data sheet or www.andersonpower.com.
Figure 1
X
Figure 2
Figure 3
Figure 4
PG Gland Sealing Nut
Power Contact
Signal Contacts