APP SPEC Pak Assembly Instructions

SPEC Pak
SPEC Pak High Power Shell Kit:
™
Panel Mount Powerpole
You will need: - Wire Stripping Tool - APP Crimp Tool, See Section 2 - Phillips Head Screw Driver - 8 Screws, Size #10 or M5

Step 1 Cable and Wire Preparation

• Jacketed cable: Strip outer jacket. Strip insulation from discrete wires (See Table 1 & Figure 1)
• Discrete wires: Strip insulation from discrete wires (See Table 1 & Figure 1)
Caution: Do not damage copper conductors when stripping wires
Table 1
Powerpole Contacts
®
Outer Jacket – 4" [102 mm]
Contact
"X"
Series
PP75 9/16" (14.5 mm)
PP120 15/16" (24.0 mm)
PP180 1-1/8" (28.6 mm)

Step 2 Contact Termination-Power Contacts

• Insert wire into crimp barrel to the full depth
• Visually verify that all strands are inserted into the barrel
• Follow the appropriate crimp instructions which are included with the crimp tools and/
or at www.andersonpower.com.
Tool PN Tool Type
1309G4 Hand
1368 Die-less Hydraulic
1368 Die-less Hydraulic
PM1000G1 Hand
For additional tools see data sheet or www.andersonpower.com.
Caution: Keep all Powerpole
Caution: Improper crimping my produce high resistance or contact distortion
Step 3 Block Powerpole
• Orient Powerpole housings with hoods up (See Figure 2)
®
• Block Powerpole housings by interlocking dove tails to create individual rows (See Figure 3)
®
• If more than one row is required, block rows together by interlocking dove tails
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High Power Panel Mount Receptacle
™
Assembly Instructions For 2, 3 & 6 Position
PowerMod Signal Contacts
®
Outer Jacket – 1.7" [44 mm]
Wire Insulation
Contact OD < Barrel ID
Pins 0.18" (4.5 mm)
Sockets 0.21" (5.5 mm)
Contact Series
PP75
PP120
PP180
Auxiliary
(PowerMod )
®
contacts parallel to each other while crimping
®
housing together
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Panel Gasket #8 x 5/8 Screw
®
Wire Insulation
OD < Barrel ID
0.24" (6.0 mm)
0.28" (7.0mm)
Contact
5900, 5952 or 5915
1319, 1319G4, 1319G6, 1323G1, 1323G2
1328G1, 1328G2, 1347, 1348, 1382, 1383, 1384
PM16P12S30, PM16P1416S30, PM16P1620S30,
PM16P2024S30, PM16S12S32, PM16S1416S32,
PM16S1620S32 or PM16S2024S32
Figure 1
Hood Up
Figure 2
Correct
Incorrect
Figure 3
Hood Down