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Zenith ZHD-311 Series Service Manual

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SERVICE MANUAL
Product Type:
DVD/CD RECEIVER
Chassis: DP9
Manual Series: ZHD-311,
LHS-25SCS, LHS-25SCW
Manual Part #:
Model Line: D
Product Year: 2005
CONTENTS
GENERAL
................................................
AUDIO PART
............................................
DVD & AMP PART
....................................
EXPLODED VIEWS
..................................
SPEAKER PART
.......................................
REPLACEMENT PARTS LIST
Published May 2005
by Technical Publications
Zenith Electronics Corporation
201 James Record Road
Huntsville, Alabama 35824-1513
Copyright © 2005 by Zenith Electronics Corporation
Printed in U.S.A
Model Series:
ZHD-311
1
2
3
4
5
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6

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Summary of Contents for Zenith ZHD-311 Series

  • Page 1 DVD & AMP PART ........EXPLODED VIEWS ........SPEAKER PART ........REPLACEMENT PARTS LIST ....Published May 2005 by Technical Publications Zenith Electronics Corporation 201 James Record Road Huntsville, Alabama 35824-1513 Copyright © 2005 by Zenith Electronics Corporation Printed in U.S.A...
  • Page 2 All manuals and user guides at all-guides.com [CONTENTS] SECTION 1.GENERAL • SERVICING PRECAUTIONS ..........1-2 •...
  • Page 3 All manuals and user guides at all-guides.com SECTION 1. GENERAL SERVICING PRECAUTIONS NOTES REGARDING HANDLING OF THE PICK-UP 1. Notes for transport and storage 1) The pick-up should always be left in its conductive bag until immediately prior to use. 2) The pick-up should never be subjected to external pressure or impact.
  • Page 4 All manuals and user guides at all-guides.com NOTES REGARDING COMPACT DISC PLAYER REPAIRS 1. Preparations 1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components can be damaged, and for that reason components should be handled with care.
  • Page 5 All manuals and user guides at all-guides.com ESD PRECAUTIONS Electrostatically Sensitive Devices (ESD) Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated circuits and some field-effect transistors and semiconductor chip components.
  • Page 6 All manuals and user guides at all-guides.com SPECIFICATIONS GENERAL Power supply Refer to main label Power consumption Refer to main label Weight 2.5 kg External dimensions (W x H x D) 360 x 56 x 310 mm Operating conditions Temperature: 5°C to 35°C, Operation status: Horizontal Operating humidity 5% to 85% CD/DVD...
  • Page 7 All manuals and user guides at all-guides.com...
  • Page 8 All manuals and user guides at all-guides.com SECTION 2. AUDIO PART AUDIO TROUBLESHOOTING GUIDE 1. POWER SUPPLY CIRCUIT...
  • Page 9 All manuals and user guides at all-guides.com 2. FRONT CIRCUIT (1/2) CN902 CN902 : -32.4 VKK PIN3 : -27.5 FL- PIN4 : -23.7 FL+ PIN9 : +5.0...
  • Page 10 All manuals and user guides at all-guides.com 3. FRONT CIRCUIT (2/2)
  • Page 11 All manuals and user guides at all-guides.com...
  • Page 12 All manuals and user guides at all-guides.com BLOCK DIAGRAM...
  • Page 13 All manuals and user guides at all-guides.com SCHEMATIC DIAGRAMS 1. POWER SCHEMATIC DIAGRAM...
  • Page 14 All manuals and user guides at all-guides.com 2. MICOM SCHEMATIC DIAGRAM...
  • Page 15 All manuals and user guides at all-guides.com 3. FRONT SCHEMATIC DIAGRAM 2-10 2-11...
  • Page 16 All manuals and user guides at all-guides.com 4. DSP&AMP SCHEMATIC DIAGRAM 2-12 2-13...
  • Page 17 All manuals and user guides at all-guides.com 5. DSP SCHEMATIC DIAGRAM 2-14 2-15...
  • Page 18 All manuals and user guides at all-guides.com 6. KARAOKE SCHEMATIC DIAGRAM(KARAOKE MODEL ONLY) 2-16 2-17...
  • Page 19 All manuals and user guides at all-guides.com WIRING DIAGRAM 2-18 2-19...
  • Page 20 All manuals and user guides at all-guides.com PRINTED CIRCUIT BOARD DIAGRAMS 1. MAIN/DVD P.C. BOARD DIAGRAM (TOP) 2-20 2-21...
  • Page 21 All manuals and user guides at all-guides.com 2. MAIN/DVD P.C. BOARD DIAGRAM (BOTTOM) 2-22 2-23...
  • Page 22 All manuals and user guides at all-guides.com 3. FRONT P.C. BOARD 2-24 2-25...
  • Page 23 All manuals and user guides at all-guides.com 4. SMPS P.C. BOARD 5. KARAOKE P.C. BOARD (KARAOKE MODEL ONLY) LOCATION GUIDE 2-26 2-27...
  • Page 24 All manuals and user guides at all-guides.com SECTION 3. DVD & AMP PART ELECTRICAL TROUBLESHOOTING GUIDE 1. System operation flow Power On 1. 8082 initializes SERVO, DSP & RISC registers 2. Write RISC code to SDRAM 3. Reset RISC Show LOGO Tray Closed? Tray Close to Closed position SLED at Inner...
  • Page 25 All manuals and user guides at all-guides.com 2. Test & debug flow TEST Check the AC Vol tage Check the POWER PART Power PCBA (110V or 220V) Switch on the Power PCBA Is the DC Voltage outputs OK? Check the POWER PART (-34V,-9V,36V,5.6V ,5V,8V,9V,2.5V, 3.3V)
  • Page 26 All manuals and user guides at all-guides.com , 115.
  • Page 27 All manuals and user guides at all-guides.com...
  • Page 28 All manuals and user guides at all-guides.com ES6698. ES6698. ES6698.
  • Page 29 All manuals and user guides at all-guides.com...
  • Page 30 All manuals and user guides at all-guides.com PWM IC Check connection between received correct data IC300 ABCK, ALRCK, stream? ASDAT Normal Check the related circuit of PWM IC out?(IC300) PWM.(Check Audio out Pins52, 54, 55, 59,62, 68 Check Digital Amp circuit (IC301, IC302)
  • Page 31 All manuals and user guides at all-guides.com 3. AUDIO µ-COM Circuit(DVD & AMP) POWER ON Does CD/DVD appear Does CD/DVD appear at FLD? at FLD? Does Loading appear Does it appear DVD Error at FLD? at FLD? Does no Disc or Time Check power part of Main Refer to SMPS.
  • Page 32 All manuals and user guides at all-guides.com DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING 1. SYSTEM 27MHz CLOCK,RESET,FLASH R/W SIGNAL 1) ES6698FD main clock is at 27MHz(X501) 3.8V, 27MHz FIG 1-1 2) ES6698FD reset is high active. Power Cord in 5.2VA PWR_CTL(SYSTEM µ-COM) IC501 PIN83)
  • Page 33 All manuals and user guides at all-guides.com 4) Flash R/W enable signal during download(Downloading) FRD(IC500 PIN 28) FWR(IC500 PIN 11) FIG 1-4 2. SDRAM CLOCK 1) ES6698FD main clock is at 27MHz(X501) DCLK = 93MHz, Vp-p=2.2, Vmax=2.7V (IC503 PIN 38) FIG 2-1 3-10...
  • Page 34 All manuals and user guides at all-guides.com 3. TRAY OPEN/CLOSE SIGNAL 1) Tray open/close waveform OPEN((PDM03 PIN7) CLOSE(PDM03 PIN8) TROPEN(IC402 PIN 4) TRCLOSE(IC402 PIN 5) FIG 3-1 2) Tray close waveform OPEN((PDM03 PIN7) CLOSE(PDM03 PIN8) TROPEN(IC402 PIN 4) TRCLOSE(IC402 PIN 5) FIG 3-2 3-11...
  • Page 35 All manuals and user guides at all-guides.com 3) Tray open waveform OPEN(PDM03 PIN7) CLOSE(PDM03 PIN8) TROPEN(IC402 PIN 4) TRCLOSE(IC402 PIN 5) FIG 3-3 4. SLED CONTROL RELATED SIGNAL (NO DISC CONDITION) FMSO(2.0V/1.4V/1.0V) (IC501 PIN 19) STBY(5V) – (IC401 PIN 50) SL+(4.7V/3.6V/1.9V) (IC404 PIN 12) SL-(5.3V/3.7V/2.5V)
  • Page 36 All manuals and user guides at all-guides.com 5. LENS CONTROL RELATED SIGNAL(NO DISC CONDITION) FOSO(1.5V/1.4V/1.3V) (IC501 PIN 12) F+(4.0V/3.6V/3.2V) (IC404 PIN 14) F-(4.0V/3.6V/3.2V) (IC404 PIN 13) FIG 5-1 6. LASER POWER CONTROL RELATED SIGNAL(NO DISC CONDITION) MDI1(0V/180mV) (IC401 PIN 26) LD01(5.0V//3.5V) IC401 PIN 20) LD02(5.0V/3.6V)
  • Page 37 All manuals and user guides at all-guides.com 7. DISC TYPE JUDGEMENT WAVEFORMS F+(IC404 PIN 14) FE(IC401 PIN 40) RFL(IC401 PIN 19) FIG 7-1 (DVD) F+(IC404 PIN 14) FE(IC401 PIN 40) RFL(IC401 PIN 19) FIG 7-2 (DVD) 3-14...
  • Page 38 All manuals and user guides at all-guides.com F+(IC404 PIN 14) FE(IC401 PIN 40) RFL(IC401 PIN 19) FIG 7-3 (CD) F+(IC404 PIN 14) FE(IC401 PIN 40) RFL(IC401 PIN 19) FIG 7-4 (CD) 3-15...
  • Page 39 All manuals and user guides at all-guides.com 8. FOCUS ON WAVEFORMS FE(IC401 PIN 40) FOSO(IC501 PIN12) F+(IC404 PIN 14) F-(IC404 PIN 13) FIG 8-1 (DVD) FE(IC401 PIN 40) FOSO(IC501 PIN12) F+(IC404 PIN 14) F-(IC404 PIN 13) FIG 8-2 (CD) 3-16...
  • Page 40 All manuals and user guides at all-guides.com 9. SPINDLE CONTROL WAVEFORMS (NO DISC CONDITION) DMSO(1.4V/1.8V) (IC501 PIN 18) SP-(3.6V/2.4V) (IC404 PIN 18) SP+(3.6V/4.8V) (IC404 PIN 17) FIG 9-1 10. TRACKING CONTROL RELATED SIGNAL(System checking) TE(IC401 PIN 39) TRSO(IC501 PIN 13) T-(IC404 PIN 16) T+(IC404 PIN 15) FIG 10-1(DVD)
  • Page 41 All manuals and user guides at all-guides.com TE(IC401 PIN 39) TRSO(IC501 PIN 13) T-(IC404 PIN 16) T+(IC404 PIN 15) FIG 10-2(CD) 11. RF WAVEFORM RFOP(2.3V/1.1V) (IC401 PIN 55) RFON(0.8V/2.0V) (IC401 PIN 57) FIG 11-1 3-18...
  • Page 42 All manuals and user guides at all-guides.com 12. ES6698FD VIDEO OUTPUT WAVEFORMS 1) Full colorbar signal(COMPOSIT) (IC501 PIN 110) FIG 12-1 2) Y (IC501 PIN 113) FIG 12-2 3-19...
  • Page 43 All manuals and user guides at all-guides.com 13. AUDIO OUTPUT FROM PWM IC 1) Audio L/R (IC300 PIN 68, 49) FIG 13-1 2) Audio related Signal ASDATA3 ASDAT0(IC501 PIN 117) ABCK(IC501 PIN 123) ALRCK(IC501 PIN 116) FIG 13-2 3-20...
  • Page 44 All manuals and user guides at all-guides.com 14. DVD & AMP WAVEFORMS • R315 → FRONT L • R310 → FRONT R • R316 → REAR • R324 → REAR • R303 → CENTER • R317 → WOOFER 3-21...
  • Page 45 All manuals and user guides at all-guides.com...
  • Page 46 All manuals and user guides at all-guides.com DVD PART SCHEMATIC DIAGRAMS 1. DVD MPEG & DSP SCHEMATIC DIAGRAM 3-22 3-23...
  • Page 47 All manuals and user guides at all-guides.com 2. RF & SERVO SCHEMATIC DIAGRAM 3-24 3-25...
  • Page 48 All manuals and user guides at all-guides.com 3. KARAOKE SCHEMATIC DIAGRAM 3-26 3-27...
  • Page 49 All manuals and user guides at all-guides.com...
  • Page 50 All manuals and user guides at all-guides.com SECTION 4. EXPLODED VIEWS • CABINET AND MAIN FRAME SECTION OPTIONAL PART...
  • Page 51 All manuals and user guides at all-guides.com • DECK MECHANISM EXPLODED VIEW NSP : Non SVC Parts LOCA. NO. PART NO. DESCRIPTION SPECIFICATION REMARKS 6721RJ0870E DECK ASSEMBLY,AUDIO HOME THEATER LH-TK750/550/250 4861R-0016B CLAMP ASSEMBLY DISC DP7 - SH 015B 3041R-T001A BASE ASSEMBLY MAIN DP-9T-ESS 3041R-T001B BASE ASSEMBLY...
  • Page 52 All manuals and user guides at all-guides.com SECTION 5. SPEAKER SECTION • MODEL : LHS-25SCS A800 A : LGEMS(MEXICO) , LGEPS(PANAMA) , LGEPR(PERU) , LGECL(CHILE) A : PETERSBURG(LITHUANIA) , SAKAL(ISRAEL) , B : LGECB(COLOMBIA) LOCA. NO. PART NO. B DESCRIPTION SPECIFICATION 3701RM0168A O NET ASSEMBLY...
  • Page 53 All manuals and user guides at all-guides.com • MODEL : LHS-25SCW A900 LOCA. NO. PART NO. DESCRIPTION SPECIFICATION 3720RMF085D PANEL,FRONT SPK LHS-25SCW MOLD S33-740-A32 5208RM0056B DUCT SPK LHS-25SCW OTHER PAPER PIPE 4766RM0097A FELT INSIDE 65 MM, OUTSIDE 85MM,THI 3701RM0060A NET ASSEMBLY SPK LHS-D6235W NET ASSY STANDA 353M050C SCREW,DRAWING...

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