Download Print this page

onsemi NCP1680 User Manual

Totem pole crm controller evaluation board

Advertisement

Quick Links

NCP1680 - Totem Pole CrM Controller Evaluation
Board User's Manual
EVBUM2822/D
Introduction
The NCP1680 is a Critical Conduction Mode (CrM)
Power Factor Correction (PFC) controller IC designed to
drive the bridgeless Totem Pole PFC (TPFC) topology. The
bridgeless totem pole PFC consists of two totem pole legs:
a fast switching leg driven at the PWM switching frequency
and a second leg that operates at the AC line frequency. This
topology eliminates the diode bridge present at the input of
a conventional
PFC
circuit,
improvement in efficiency and power density.
Figure 1. NCP1680 Evaluation Board
The NCP1680 Evaluation Board (EVB) user guide
demonstrates a universal line, 300 W totem pole PFC built
using NCP1680. NCP1680 is intended for Industrial power
supplies, Telecom/5G/Networking power, USB PD,
Gaming consoles, UHD TV power supplies, and Lighting
applications. TPFC topology eliminates the need for
heatsinks or forced air in the NCP1680 EVB while operating
at an ambient of 25°C.
© Semiconductor Components Industries, LLC, 2022
February, 2022 − Rev. 0
allowing
significant
1
EVAL BOARD USER'S MANUAL
Table 1. KEY SPECIFICATIONS
Description
Input Voltage Range
Line Frequency Range
Output Voltage
Output Power
Output Ripple
PF @ Full Load
THD @ Full Load
Inductor Value
Inductor Core Size/Geometry
Bulk Capacitor Value
Maximum Frequency
NOTE: NCP1680 EVB is a high voltage demonstration
board. It can accept an input voltage of 90 Vac to
265 Vac and the output voltage of the board is
395 Vdc
nominally.
demonstration purposes only and should not be
used to power any loads other than an electronic
load. Only trained professionals in using high
voltage equipment should handle the board and
appropriate
safety
followed.
www.onsemi.com
Value
Unit
90−265
Vac
47−63
Hz
395
V
300
W
< 5
%
> 0.95
< 10
%
150
mH
PQ3220
200
mF
130
kHz
This
EVB
is
for
precautions
should
be
Publication Order Number:
EVBUM2822/D

Advertisement

loading
Need help?

Need help?

Do you have a question about the NCP1680 and is the answer not in the manual?

Questions and answers

Summary of Contents for onsemi NCP1680

  • Page 1 Telecom/5G/Networking power, USB PD, Gaming consoles, UHD TV power supplies, and Lighting applications. TPFC topology eliminates the need for heatsinks or forced air in the NCP1680 EVB while operating at an ambient of 25°C. Publication Order Number: © Semiconductor Components Industries, LLC, 2022 February, 2022 −...
  • Page 2: Typical Application Schematic

    PWML PGND POLARITY Figure 2. Typical Application Schematic of a CrM Totem Pole PFC Utilizing NCP1680 As shown in Figure 2, the slow leg switches (SR1 & SR2) various signals and learn the intricacies of TPFC. The fast are high voltage silicon−based FETs, also known as super leg half bridge is implemented on a daughter card where the junction (SJ) FETs, and the fast leg switches (S1 &...
  • Page 3 EVBUM2822/D BOARD DESCRIPTION AND TEST SETUP Figure 3. NCP1680 Evaluation Board along with a Daughter Card Featuring Fast Leg Switches • The evaluation motherboard and daughter card are shown J11 – Inrush current limiter (ICL) bypass is populated by in Figure 3. The motherboard includes multiple I/O default.
  • Page 4 Do not use the electronic load reading for output voltage output are as close to NCP1680 evaluation board (UUT) measurement. A separate DMM placed directly across as possible to avoid power loss due to resistance of the output (TP14−TP15) will produce a more accurate...
  • Page 5 EVBUM2822/D PERFORMANCE CHARACTERISTICS – DATA AND WAVEFORMS Efficiency Figure 5. Efficiency vs. Output Power Power Factor Figure 6. Power Factor vs. Output Power www.onsemi.com...
  • Page 6 EVBUM2822/D Total Harmonic Distortion Figure 7. THD vs. Output Power Switching Frequency at the Peak of AC Line vs. Output Power Figure 8. Switching Frequency vs. Output Power www.onsemi.com...
  • Page 7 100% to 10% Load Step In the above waveforms, NCP1680’s dynamic response enhancer (DRE) limits the lower bulk voltage to 367 V while the output overvoltage protection (OVP) limits the upper bulk voltage to 418 V. Transient data was captured at 115 Vac.
  • Page 8 Figure 11. Input Current Waveforms and Output Ripple at Various Line Voltages Skip/Standby Mode Control The NCP1680 features a Skip/Standby mode which The J10 header which is a standard 2 position, 100 mil enables the application to achieve very good no−load and pitch connector header, provides a path to GND for the SKIP light−load performance.
  • Page 9 0–5 V amplitude where the output remains at 5 V for at least 100 ms to meet the threshold requirements on the generator to pulse the PFCOK pin. For the NCP1680 to enter skip mode the PFCOK pin must be pulsed below 400 mV for PFCOK pin.
  • Page 10 EVBUM2822/D Figure 14. NCP1680 Skip Mode Operation (Ch1 = Bulk Voltage, Ch2 = PFCOK, Ch4 = SKIP) Control Loop Measurement design. The NCP1680 motherboard provides a 1 kW The NCP1680 controller is embedded with an internal injection resistor and test points (TP14, TP7) around the...
  • Page 11 Figure 15. EVB Bode Plots @ 300 W; 115 V on Top; 230 V on Bottom Thermal Performance device temperatures where the fast and slow leg switches The NCP1680 EVB and daughter card where also measure below 60°C, a modest 35°C rise above room evaluated for thermal performance while operating at temperature.
  • Page 12 EVBUM2822/D MOTHERBOARD PCB ARTWORK Figure 17. Motherboard PCB (Part 1/3) www.onsemi.com...
  • Page 13 EVBUM2822/D MOTHERBOARD PCB ARTWORK (Continued) Figure 18. Motherboard PCB (Part 2/3) www.onsemi.com...
  • Page 14 EVBUM2822/D MOTHERBOARD PCB ARTWORK (Continued) Figure 19. Motherboard PCB (Part 3/3) www.onsemi.com...
  • Page 15 EVBUM2822/D DAUGHTERBOARD PCB ARTWORK Figure 20. Daughterboard PCB (Part 1/2) www.onsemi.com...
  • Page 16 EVBUM2822/D DAUGHTERBOARD PCB ARTWORK (Continued) Figure 21. Daughterboard PCB (Part 2/2) www.onsemi.com...
  • Page 17 EVBUM2822/D TRANSFORMER DATA SHEET Figure 22. Transformer Data Sheet www.onsemi.com...
  • Page 18 EVBUM2822/D SCHEMATIC Motherboard Control Section Figure 23. Motherboard Control Section Motherboard Power Train Figure 24. Motherboard Power Train www.onsemi.com...
  • Page 19 EVBUM2822/D Daughter Card Figure 25. Daughter Card www.onsemi.com...
  • Page 20: Bill Of Materials

    C0603C221J5GACTU C0G/NPO 0603 C5−6 2.2 nF Cap, Disc, Y Type, Kemet C961U222MWWDBA7317 Box, Axial 760 VAC ES1J Diode Ultrafast 600 V onsemi ES1JFL SOD−123_ SOD−123−FL D1−2 Diode GEN PURP 1 kV onsemi D3−5 BAT54H Diode Schottky 30 V onsemi BAT54HT1G SOD−323_...
  • Page 21 7 mH Common Mode Choke, Wurth 7448040707 Thru−Hole 2x 7 mH, 2x 20 mW, 7 A M1−2 MOSFET N CH 650 V FCPF067N65S3 TO−220 onsemi 44A TO−220F MT1−5 HEX STANDOFF #6−32 Keystone 1903D NYLON 3/4” MT1−5 MACHINE SCREW B&F Fastener...
  • Page 22 Keystone 5000 Thru−Hole TP3−9, TP11−14, TP16−17, TP19−24 TP2, TEST POINT PC MINI Keystone 5001 Thru−Hole TP10, TP15, TP18 NCP1680 Totem Pole PFC onsemi NCP1680AAD1R2G SOIC−16 Controller, SOIC16 NCP51530 High Frequency Gate onsemi NCP51530ADR2G SOIC−8 Driver 4.7 V Zener Diode onsemi MMSZ5230BT1G SOD−123...
  • Page 23 25 V, X7R C8, C9 47 pF CAP, SMD, CERAMIC, Murata GRM1555C1H470JA01D 0 V, NPO ES1J DIODE FAST REC 1 A onsemi ES1J 600 V Conn, Edge, Etch, Mate TE Connectivity 1761426−3_MATE to TE1761426−3. Goldfinger J2, J5, J6 Testpin, Gold, 40mil Keystone 1352−1...
  • Page 24: Technical Support

    LIMITATIONS OF LIABILITY: onsemi shall not be liable for any special, consequential, incidental, indirect or punitive damages, including, but not limited to the costs of requalification, delay, loss of profits or goodwill, arising out of or in connection with the board, even if onsemi is advised of the possibility of such damages. In no event shall onsemi’s aggregate liability from any obligation arising out of or in connection with the board, under any theory of liability, exceed the purchase price paid for the board, if any.