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PARK WAREHOUSE 622pg175 Manual

Super sprout without roof
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Super
Sprout
without
Roof
SKU:
622pg
175
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Summary of Contents for PARK WAREHOUSE 622pg175

  • Page 1 Super Sprout without Roof SKU: 622pg...
  • Page 2 GENERAL COMMERCIAL PLAYGROUND SAFETY GUIDELINES IMPORTANT: This structure is designed to comply with the ASTM F1487 standard for users 6 months through 23 months of age. Maintaining your playground equipment and its surrounding area is essential to minimizing the risk of injury to users as well as maximizing its useful lifespan.

  • Page 3: Overhead Obstructions

    GENERAL COMMERCIAL PLAYGROUND SAFETY GUIDELINES OVERHEAD OBSTRUCTIONS: Overhead obstructions (for example, exterior obstructions such as tree limbs and interior lights) within the use zones of play structures shall be a minimum 84 inches (2130 mm) above each designated play surface outdoors and a minimum of 48 inches (1220 mm) above each designated play surface indoors.

  • Page 4: Routine Maintenance

    GENERAL COMMERCIAL PLAYGROUND SAFETY GUIDELINES ROUTINE MAINTENANCE: Regularly inspect and maintain your playground equipment and its surrounding area to help ensure the safety of the user. Proper maintenance of Discovery Centers equipment includes using the accompanying Playground Maintenance Checklist found in this booklet to identify areas requiring repairs or replacement, and barricading the equipment to prevent use while corrections are being made.
  • Page 5 GENERAL COMMERCIAL PLAYGROUND SAFETY GUIDELINES -Check concrete footings to see if they are exposed, cracked, or loose in the ground and repair as necessary. -Check crush points (exposed mechanisms, junctures of moving components) and eliminate. -Check for broken supports or anchors. Check for stability in ground. Structures should not be easily swayed;...
  • Page 6 Manufacture recommends the following maintenance procedures be followed:...

  • Page 8: Warranty

    WARRANTY Manufacture warrants its products to be free from defects in materials and/or workmanship, subject to normal usage and installation, for a period of 1-year from the date of shipment to the original purchaser. In the event of a claim under this warranty, manufacture will replace the component at no cost within the first 12 months from date of shipment to the original customer.

  • Page 9: Warranty Exclusions

    WARRANTY EXCLUSIONS All warranties specifically exclude damage caused by man-made or natural disasters, vandalism, negligence, improper installation or improper use, modification, changes in appearance resulting from weathering, scratches, dents, discoloration, normal wear and tear, or marring as a result of public or private use.
  • Page 10 GENERAL INTRODUCTION TO INSTALLATION INSTRUCTIONS IMPORTANT! Please read the entire Installation Instructions packet before beginning the installation. The manufacture has designed Discovery Centers to take advantage of all Consumer Product Safety Commission (CPSC) and ASTM guidelines in force at the time of purchase in an effort to preven t playground accidents.
  • Page 11 GENERAL INTRODUCTION TO INSTALLATION INSTRUCTIONS 2. Refer to the Use Zone to ensure this structure will fit into your actual site area. Note the Minimum Area Required measurements to determine clear space required. A minimum of 3' clearance is required between any obstacles and your structure. 3.

  • Page 12: Tools Required

    TOOLS REQUIRED...
  • Page 13 INCH HARDWARE REFERNECE M8 B.H.C.S. Bolts 70mm 45mm 50mm 30mm 35mm 40mm 25mm 13mm 20mm 1-3/4" 2-3/4" 1-3/8" 1-9/16" 2" 1" 1-3/16" 3/4" 1/2" (33-11-0109) (33-11-0114) (33-11-0107) (33-11-0104) (33-11-0105) (33-11-0106) (33-11-0103) (33-11-0101) (33-11-0102) M10 B.H.C.S. Bolts 80mm 3-1/8" (33-11-0011) 70mm 2-3/4"...

  • Page 14: Top View

    USE ZONE TOP VIEW PLAY RAMP BONGO CLOCK DRUMS PANEL 14'-2 1/2" SHAPES PANEL RAIN WHEEL PLATFORM 10'-4 1/4" MINIMUM USE ZONE* REQUIRED NOTE: Equipment shall be positioned to eliminate *The USE ZONE is the area beneath conflicting traffic patterns. As a general rule, allow at least 3' of freespace around and immediately adjacent to a play the entire structure.
  • Page 15 USE ZONE WITH POST PLACEMENT/HOLE LOCATIONS TOP VIEW 42 in 56 3/16 in [1066.80 mm] [1426.39 mm] 40 1/16 in PLAY [1017.40 mm] RAMP 86 1/2 in [2197.36 mm] DECK SHAPES 31 7/8 in CLOCK 45 1/8 in POST PANEL [810.00 mm] PANEL [1145.51 mm]...

  • Page 16: Site Preparation

    FOOTING DETAIL - SURFACE MOUNT (02-08-0163) Parts List Footing Package -for- Super Sprout Surface Mount (02-08-0163) ITEM DESCRIPTION PART NUMBER 02-08-0122 FOOTER PLATE FOOTBUCK ASSEMBLY 02-08-0139 M10 x 35mm (1 3/8") BHCS BOLT 33-11-0005 M10 x 50mm (2") BHCS BOLT 33-11-0010 33-11-0200 M10 FLATWASHER...
  • Page 17 INCH FOOTING DETAIL - SURFACE MOUNT 1. Attach Upright Posts to Footbuck Ass'y using M10 x 50mm B.H.C.S. and M10 T-Nut. Be sure to use the bottom two holes in Footbuck Ass'y. See Detail 009. Peen T-Nut using hammer to conform around Upright Post. 2.
  • Page 18 FOOTING DETAIL - ONGROUND (02-08-0164) Parts List Footing Package -for- Super Sprout Onground (02-08-0164) ITEM DESCRIPTION PART NUMBER FOOTBUCK ASSEMBLY 02-08-0139 PLATFORM ONGROUND BRACKET 02-08-0161 GROUND SPIKE 02-08-0125 33-11-0005 M10 x 35mm (1 3/8") BHCS BOLT M10 x 50mm (2") BHCS BOLT 33-11-0010 M10 LOCK NUT 33-11-0400...
  • Page 19 INCH FOOTING DETAIL - ONGROUND 1. Attach Upright Post to Footbuck Ass'y using M10 x 50mm B.H.C.S. and M10 T-Nut. Be sure to use the top two holes in Footbuck Ass'y. See Detail 009. Peen T-Nut using hammer to conform around Upright Post. 2.
  • Page 20 FOOTING DETAIL - IN-GROUND (02-08-0165) Parts List Footing Package -for- Super Sprout Inground (02-08-0165) ITEM DESCRIPTION PART NUMBER FOOTBUCK ASSEMBLY 02-08-0139 FOOTBUCK 02-08-0162 M10 x 25mm (1") BHCS BOLT 33-11-0003 M10 x 35mm (1 3/8") BHCS BOLT 33-11-0005 M10 LOCK NUT 33-11-0400 UPRIGHT PLATFORM MOUNTING...
  • Page 21 INCH FOOTING DETAIL - IN-GROUND 1. Attach Upright Post to Footbuck Ass'y using M10 x 25mm B.H.C.S. and M10 Lock Nut. Refer to page 17 for Hole/Footer location. See Detail 013. 2. Attach Platform Mounting Bracket to Footbuck using M10 x 35mm B.H.C.S. and M10 Lock Nut. See Detail 014. 3.
  • Page 22 DC-SUPER SPROUT Parts List DESCRIPTION PART NUMBER FOOTER COVER 02-08-0009 CLOCK PANEL 02-08-0011 SHAPES PANEL 02-08-0014 PLATFORM 02-08-0022 BONGOS 02-08-0025 RAINWHEEL 02-08-0026 POST CAP 02-08-0027 02-08-0033 UPPER POST COVER - 7.38" LONG YELLOW PLASTIC CAP 02-08-0037 LOWER POST COVERS - 7.5" 02-08-0050 PLAY RAMP 02-08-0059...

  • Page 23: Finished Assembly

    DC-SUPER SPROUT Unless Otherwise Specified, All Units of Measure are Each Items listed below Hardware Complete line are included with Hardware Complete Number Warning: During Installation, Hardware And Small Parts Are Choking Hazards For Young Children. Store Unused Parts Appropriately Until Assembly Is Completed. Once Assembly Is Completed, Remove Any Unused Parts From The Play Environment And Dispose/Save Them In A Secure Location.
  • Page 24 DC-SUPER SPROUT HANDHOLD-ODD CLOCK PANEL (02-08-0144) (02-08-0011) POST CAP (02-08-0027) UPPER POST COVER - 7.38" LONG (02-08-0033) UPPER POST COVER - 7.38" LONG (02-08-0033) SHAPES PANEL (02-08-0014) SPROUT DECK w/10 INSERTS (02-08-0061) PLAY RAMP (02-08-0059) BONGOS (02-08-0025) MOUNTING BRACKET (02-08-0150) UNDERNEATH UNDERNEATH FINISHED ASSEMBLY...
  • Page 25 INCH DC-SUPER SPROUT STEP 1 1. Determine the mounting option being installed. 2. Place Mounting Bracket, Slide Mounting Bracket, Lower Posts, and Upright Posts in correct location according to the top view. IMPORTANT: Depending on mounting option surface mount, in-ground, or on-ground footing plates must be installed at this time. Refer to pages 17-23.
  • Page 26 INCH DC-SUPER SPROUT STEP 2 1. Attach Platform Mounting Bracket to Platform using M10 x 25mm B.H.C.S., M12 Lockwasher, and M10 Flat Washer. See Detail 001. 2. Slide Platform onto Upright Posts. 3. Slide Lower Post Covers onto Lower Posts. PLATFORM MOUNTING BRACKET PLATFORM M10 FLATWASHER...
  • Page 27 INCH DC-SUPER SPROUT STEP 3 1. Slide Sprout Deck onto Upright Posts. IMPORTANT: Orientation of drilled holes in deck is critical. IMPORTANT: ORIENTATION OF DRILLED HOLES IN DECK IS CRITICAL. SPROUT DECK w/10 INSERTS (02-08-0061) LOWER POST, 21 3/4" LG. (02-08-0080) UPRIGHT POST, 51 7/8"...
  • Page 28 INCH DC-SUPER SPROUT STEP 4 1. Slide Handhold Brackets over Upright Posts. Align pipe of the Handhold Bracket with the hole in the Deck. UPRIGHT POST, 51 7/8" LG. (02-08-0141) SPROUT DECK w/10 INSERTS (02-08-0061) HANDHOLD BRACKET (02-08-0140)
  • Page 29 INCH DC-SUPER SPROUT STEP 5 1. Slide Clock Panel, Handhold-Odd, and Upper Post Cover on to Upright Post and Lower Post. Making sure that the pipe on the Handhold Brackets is inserted into the bottom holes of the Handholds correctly. IMPORTANT: Panels and Handholds must slide over Upright Post simultaneously.
  • Page 30 INCH DC-SUPER SPROUT STEP 6 1. Slide Shapes Panel, Handhold-Odd, and Upper Post Cover on to Upright Post and Lower Post. Making sure that the pipe on the Handhold Brackets is inserted into the bottom holes of the Handholds correctly. IMPORTANT: Panels and Handholds must slide over post simultaneously.
  • Page 31 INCH DC-SUPER SPROUT STEP 7 1. Slide Play Ramp and Upper Post Cover into place. UPPER POST COVER - 7.38" LONG (02-08-0033) PLAY RAMP (02-08-0059)
  • Page 32 INCH DC-SUPER SPROUT STEP 8 1. Slide Upper Post through the Panels, Upper Post Covers, and Play Ramp and attach to Lower Post. 2. Use "T" Tool, turn clockwise to tighten all Upper Post to Lower Post. See Figure 1. SHAPES PANEL (02-08-0014) UPPER POST, 30 1/8"...
  • Page 33 INCH DC-SUPER SPROUT STEP 9 1. Attach Slide Mounting Bracket to Play Ramp using M10 x 25mm B.H.C.S., M12 Lock Washer, and M10 Flat Washer. See Detail 082. 2. Attach Play Ramp to Deck using M10 x 60mm B.H.C.S., M12 Lock Washer, and M10 Flat Washer. See Detail 020. SLIDE PLAY RAMP DECK...
  • Page 34 INCH DC-SUPER SPROUT STEP 10 1. Lift left side of Shapes Panel and slide Bongo Bracket under Shapes Panel. 2. Attach Bongo Mounting Bracket to Deck using M10 x 25mm B.H.C.S., M12 Lock Washer, and M10 Flat Washer. See Detail 002. 3.
  • Page 35 INCH DC-SUPER SPROUT STEP 10 CONT'D 4. Apply loctite adhesive to threads of bolt. 5. Attach Bongo Support Bracket to Bongo Bracket using M8 x 25mm B.H.C.S. and M8 Barrel Nut. See Detail 004. 6. Drill Ø1/4" hole through Mounting Bracket and Bongo Support Bracket to install Rivet. See Detail 039. M8 x 25mm (1") BHCS BOLT (33-11-0103) PANEL...
  • Page 36 INCH DC-SUPER SPROUT STEP 11 1. Lift Handhold Odd and slide Rainwheel Mounting Bracket under Clock Panel. 2. Attach Rainwheel Mounting Bracket to Deck using M10 x 25mm B.H.C.S., M12 Lock Washer, and M10 Flat Washer. See Detail 005. 3. Apply loctite adhesive to threads of stud. 4.
  • Page 37 INCH DC-SUPER SPROUT STEP 12 1. Attach Post Caps to Upright Posts using M10 x 50mm B.H.C.S. See Detail 007. M10 x 50mm (2") BHCS BOLT (33-11-0010) POST CAP (02-08-0027) PANEL UPRIGHT POST POST CAP (02-08-0027)
  • Page 38 INCH DC-SUPER SPROUT STEP 13 1. After entire unit is assembled attach Footer Covers to Lower Post Covers using M8 x 40mm B.H.C.S., M10 Lock Washer, M8 Flat Washer, and M8 Barrel Nut. See Detail 022. 2. Refer back to your Footing Detail options on page 18 to 23 to finish assembly. M8 FLATWASHER (33-11-0300) FOOTER COVER...

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