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LMM
Laboratory Mixing Molder
I N S T R U C T I O N
M A N U A L
P/N 14213700
Rev. 4.0
Dynisco
38 Forge Parkway Franklin, MA 02038-3134
Phone: 508.541.9400
Fax: 508.541.9347
Website: www.dynisco.com

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  • Page 1 Laboratory Mixing Molder I N S T R U C T I O N M A N U A L P/N 14213700 Rev. 4.0 Dynisco 38 Forge Parkway Franklin, MA 02038-3134 Phone: 508.541.9400 Fax: 508.541.9347 Website: www.dynisco.com...
  • Page 2 This page is a record of your equipment specifications. This information is found on the stamped nameplate of your instrument. Please fill in the blanks below when you receive your Dynisco unit. When contacting the sales or service department to order parts or obtain information, re- fer to this page.
  • Page 3 2. Parts that normally contact the material under test shall have a warranty period of three (3) months from start-up or five (5) months from date of shipment whichever comes first; provided however that notice of any such defect is reported to Dynisco Polymer Test within then (10) days following its discovery.
  • Page 4: Table Of Contents

    CLEANING AND MAINTENANCE ........................7 PROCEDURE TO CHANGE MIXING CUP....................7 PROCEDURE TO REMOVE THE ROTOR ....................8 APPENDIX A: TUNING THE LMM CONTROLLER.....................9 APPENDIX B: LMM MOLDS, 2CC AND 4CC CUP CAPACITY................11 APPENDIX C: LMM MOLDS, 4CC CUP CAPACITY ONLY ..................11 P/N 14213700 Rev. 4.0...
  • Page 5: Table Of Figures

    TABLE OF FIGURES Figure 1 LMM..............................3 Figure 2 LMM Controller Front Panel......................5 Figure 3 LMM Controller Front Panel......................9 Figure 4 14116200 Disc Mold ........................12 Figure 5 14162700 Cylindrical Dumbell......................13 Figure 6 14162800 Flat Dumbell ........................14 Figure 7 14162900 Flat Dumbell (D1708) ....................15 Figure 8 14272700 Flat Dumbell (D1708) ....................16...
  • Page 6: Introduction

    “LMM”. Remove cover for access and replace when completed. 1.1 Component Identification List Before operating the LMM Molder, you should first familiarize yourself with the various parts of the instrument, their function and control. The following list is used with (Figure 1). NUMBER...
  • Page 7 “C” Clamp Used to hold mold pieces together. “C” Clamp Assembly Includes “C” clamp and and mold. Orifice Hole in bottom of stator cup. Mold Pilot Located at top of clamping screw, used as a guide for the mold. Clamping Screw Holds “C”...
  • Page 8: Operation

    2.0 OPERATION 1. Plug the LMM Molder into the specified electrical source. For those units being operated in the United States and Canada, the standard electric is 120 VAC, 60 Hz, 1 Phase, 10 Amps. Check the tag at the rear of the instrument for the proper power requirements.
  • Page 9: Lmm Variable Speed Control

    15. Open mold and remove specimen. NOTE: Mold release and /or a quenching bath may be used to allow for ease of specimen removal. 3.0 LMM VARIABLE SPEED CONTROL The variable speed control is mounted on the front panel. The corresponding speed settings are as fol-...
  • Page 10: Temperature Controllers

    4.0 TEMPERATURE CONTROLLERS 4.1 Front Panel Features The front panel features on the LMM controller are described below (Figure 2). Heating Indicator Light PROCESS Display SET POINT (Parameter) Display STAND-BY LED 5, 6, 7, 8 Selection Keys with international sym- bols.
  • Page 11: Controller Operation

    See Appendix A for instructions on tuning the controller. Troubleshooting: The following table will help you troubleshoot any problems that may occur with the LMM controller. Please contact Dynisco Customer Service to obtain repair and maintenance services by a factory-trained service representative.
  • Page 12: Cleaning And Maintenance

    5.0 CLEANING AND MAINTENANCE If the polymer material being used is in plentiful supply, the old material may be “purged” from the (6) cup by simple extruding the material rather than molding. Do this by following steps 1 through 15 without in- stalling a mold.
  • Page 13: Procedure To Remove The Rotor

    5.2 PROCEDURE TO REMOVE THE ROTOR Follow the instructions for removing the cup prior to removing the rotor. Remove the chrome plated hole plug located on the left side of the motor cover housing (see Fig- ure 1). In line with the hold is the motor/rotor coupling connecting the motor shaft and rotor shaft.
  • Page 14: Appendix A: Tuning The Lmm Controller

    APPENDIX A: TUNING THE LMM CONTROLLER AUTO-TUNING:  Whenever you install a new programmed controller or heater in the LMM Laboratory Mixing Molder , or want the optimal PID (Proportional Integral Derivative) settings at the most-used temperature set point, you will need to auto-tune both the header and rotor controllers simultaneously. Auto-tuning will automati- cally calculate the values for Rate/Reset (-rt-), Heat Gain (-HG-), and Cool Gain (-CG-) on both control- lers.
  • Page 15 5. Press the INDEX key until the code for parameter #10 (Auto-Tune Damping), -At-, appears in the PROCESS display. Dynisco recommends selecting the High Damping option for the optimal PID set- tings for your instrument. Use the up or down arrows to select the code for this option, 02 in the SET POINT display, and press ENTER.
  • Page 16: Appendix B: Lmm Molds, 2Cc And 4Cc Cup Capacity

    APPENDIX B: LMM MOLDS, 2CC AND 4CC CUP CAPACITY The following molds are available for the LMM with 2cc or 4cc cup capacity: 14116200 Disc 0.08" x 0.63" Dia (2.03mm x 16.0mm Dia) 14162700 Cylindrical Dumbell 0.18" Dia x 0.81" (4.57mm Dia x 20.6mm)
  • Page 17: Figure 4 14116200 Disc Mold

    Figure 4 14116200 Disc Mold P/N 14213700 Rev. 4.0...
  • Page 18: Figure 5 14162700 Cylindrical Dumbell

    Figure 5 14162700 Cylindrical Dumbell P/N 14213700 Rev. 4.0...
  • Page 19: Figure 6 14162800 Flat Dumbell

    Figure 6 14162800 Flat Dumbell P/N 14213700 Rev. 4.0...
  • Page 20: Figure 7 14162900 Flat Dumbell (D1708)

    Figure 7 14162900 Flat Dumbell (D1708) P/N 14213700 Rev. 4.0...
  • Page 21: Figure 8 14272700 Flat Dumbell (D1708)

    Figure 8 14272700 Flat Dumbell (D1708) P/N 14213700 Rev. 4.0...
  • Page 22: Figure 9 14163000 Rectangular Mold

    Figure 9 14163000 Rectangular Mold P/N 14213700 Rev. 4.0...
  • Page 23: Figure 10 14163100 Rectangular Mold

    Figure 10 14163100 Rectangular Mold P/N 14213700 Rev. 4.0...
  • Page 24: Figure 11 14163200 Rectangular Mold

    Figure 11 14163200 Rectangular Mold P/N 14213700 Rev. 4.0...
  • Page 25: Figure 12 14163300 Rod Mold

    Figure 12 14163300 Rod Mold P/N 14213700 Rev. 4.0...
  • Page 26: Figure 13 14163400 Rod Mold

    Figure 13 14163400 Rod Mold P/N 14213700 Rev. 4.0...
  • Page 27: Figure 14 14163500 Rod Mold

    Figure 14 14163500 Rod Mold P/N 14213700 Rev. 4.0...
  • Page 28: Figure 15 14163600 Rectangular Mold

    Figure 15 14163600 Rectangular Mold P/N 14213700 Rev. 4.0...
  • Page 29: Figure 16 14258300 Flat Dumbell (D1708)

    Figure 16 14258300 Flat Dumbell (D1708) P/N 14213700 Rev. 4.0...
  • Page 30: Figure 17 14163800 Flat Dumbell (D1822)

    Figure 17 14163800 Flat Dumbell (D1822) P/N 14213700 Rev. 4.0...
  • Page 31 P/N 14213700 Rev. 4.0...

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