Related Manuals for Amit PPMB1 Series
Summary of Contents for Amit PPMB1 Series
- Page 1 PPMB1xx Series of recording units for rolling stock Operation manual Version 1.05 ppmb1xx_g_en_105...
- Page 2 PPMB1 AMiT, spol. s r. o. does not provide any warranty concerning the contents of this publication and reserves the right to change the documentation without obligation to inform anyone or any authority about it. This document can be copied and redistributed under following conditions: 1.
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Page 3: Table Of Contents
PPMB1 Contents History of revisions ..................5 Related documentation ................... 5 Introduction ..................6 Technical parameters ................7 2.1. Possible variants ..................10 2.2. Dimensions ....................11 2.3. Recommended drawing symbol ..............12 2.4. Block diagram ....................13 2.5. Temperature dependence ................13 Product designation ................ - Page 4 PPMB1 Ordering information and completion ..........42 10.1. Ordering Information ..................42 10.1.1 Completion ....................42 10.2. Spare parts ....................43 Packaging ................... 44 Storage ....................45 Maintenance ..................46 13.1. Backup battery replacement ................. 46 Waste disposal ................... 47 ppmb1xx_g_en_105 4/47...
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Page 5: History Of Revisions
PPMB1 History of revisions Document name: ppmb1xx_g_en_105.pdf Revision Date Author of change Changes 5. 1. 2015 Rott O. New document. 11. 1. 2016 Rott O. Update to interruption and switching parameters for power supply, inrush current values and safety classification. 25. -
Page 6: Introduction
Optionally, recording unit with other combination of CPU, SDRAM and FLASH can be supplied. For information about availability of other variants of PPMB1xx recording unit – contact AMiT company sales department. The recording unit measures its internal temperature by internal temperature sensor and when the temperature exceeds the operating range, unit shuts down the disks to prevent their damage. -
Page 7: Technical Parameters
PPMB1 2. Technical parameters Intel Atom E3815, 1.46 GHz 2 GB, DDR3L SDRAM *) FLASH memory 4 GB Internal eMMC MLC FLASH *) RTC backup Panasonic BR2477, Lithium battery Battery lifetime 5 years Note *) Memory is an integral component of main CPU module. Data carriers Disk 2.5”, SATA *) - Page 8 PPMB1 RS232 Quantity Operation indication Galvanic isolation Recommended cabling Shielded cable Connection point D-sub DE-9 plug, connector fixated by UNC4-40 thread bolt 2 × Digital inputs / Quantity outputs Type Digital input / output, 24 V DC Permitted range of input voltages -0.5 V to +30 V Maximum input level for Log.
- Page 9 PPMB1 Mechanics Mechanical design Metal case with metal cover Surface Finish – case Powder coating – cover Powder coating – case Colour Black, RAL 9005, smooth matte – cover Black, RAL 9005, smooth matte Mounting On the base plate Ingress protection rate IP30 Weight of configurations without storage...
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Page 10: Possible Variants
PPMB1 Claims of EN Equipment is intended to operate up to 1 400 m above the sea level. 50155:2007 Equipment design meets the requirements of class T3, with temperature lower range extension. According to EN 61373:2010 standard, the equipment is classified in terms of vibrations into Category 1, Class B (mounting to vehicle body). -
Page 11: Dimensions
PPMB1 2.2. Dimensions 175,4 145,4 68,5 15,0 Fig. 1 - PPMB1xx dimensions 11/47 ppmb1xx_g_en_105... -
Page 12: Recommended Drawing Symbol
PPMB1 2.3. Recommended drawing symbol Following drawing symbol is recommended for recording units from PPMB1xx series. USB1 USB2 RJ45/M12 RS232 RS232 DIO1 Micro HDMI DIO2 Micro HDMI USB1 Fig. 2 - Recommended drawing symbol for PPMB1xx ppmb1xx_g_en_105 12/47... -
Page 13: Block Diagram
PPMB1 2.4. Block diagram 2 x USB RS232 1 x USB Ethernet Micro HDMI SB 2×DIO Main CPU Temperature Buzzer sensor Power supply SATA SATA HDD 1 HDD 2 Fig. 3 - PPMB1xx series recording unit block diagram 2.5. Temperature dependence Recording units from the PPMB1xx series have a temperature sensor, which is measuring internal temperature of the device. -
Page 14: Product Designation
3. Product designation The unit has a producer type label attached to its rear side. Data located on type label are listed in the table below, for example of label design see Fig. 4 - Example of AMiT label. Item Value Description –... -
Page 15: Conformity Assessment
PPMB1 4. Conformity assessment The device is compliant with the requirements of the Czech act No. 22/97 Coll. for technical requirements for products, eventually with the act no. 90/2016 Coll. for conformity assessment of products supplied to market as amended. Conformity assessment has been carried out in accordance with respective governmental directives 616/2006 Coll., eventually 117/2016 Coll. -
Page 16: Other Tests
PPMB1 4.1. Other tests This product has been assessed and approved for use in railway applications according to standards: Tested in accordance Type of test Classification with standard Railway applications – Electronic EN 50155:2007 Complies equipment used on rolling stock Railway applications –... -
Page 17: Power Supply
PPMB1 5. Power supply Recording unit power supply connector contains power supply inputs and two digital inputs / outputs. Voltage level of power supply and digital inputs / outputs corresponds with nominal power supply voltage. Fig. 5 - Power supply and digital inputs / outputs connector Wiring Connector type: WAGO 769-666 of power... -
Page 18: Computer Start Up And Shut Down
PPMB1 During installation we recommend to connect GND terminal with PE in a single point. The power supply conductors cross-section must be at least 0.75 mm SB function Device status +Vcc Device is ON GND / not connected Device is OFF After disconnecting the SB pin from supply voltage, the procedure for system switching off is launched. - Page 19 PPMB1 toff1 Fig. 7 - Correct start up and shut down Incorrect shut down process is when the application doesn’t turn off during toff2. toff2 Fig. 8 - Incorrect start up and shut down 19/47 ppmb1xx_g_en_105...
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Page 20: Sb Input Is Not Used
PPMB1 5.1.2 SB input is not used Power ON In terms of data consistency, the unit's start-up is not critical and can be realized either by coincident connection of power supply voltage to Vcc and SB terminals, or by connecting the voltage first to Vcc terminal and then to SB, or vice versa. -
Page 21: Digital Inputs / Outputs
PPMB1 6. Digital inputs / outputs Recording unit is equipped with two input / output pins, located on power supply connector. Both are galvanically isolated from internal electronics of recording unit. Pins can be used as inputs or outputs with backward reading, but never as input and output simultaneously. - Page 22 PPMB1 Outputs Log. output voltage 1 Log. output voltage 0 Setting the output to Log. 1 will connect power supply voltage to DIOx terminal. Setting the output to Log. 0 will disconnect power supply voltage from DIOx terminal. Then it can be used as a digital input. Outputs are equipped with thermal protection against short-circuit.
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Page 23: Communication Lines And Peripherals
PPMB1 7. Communication lines and peripherals 7.1. Video output PPMB1xx series recording unit contains one Micro HDMI video output. Video output connector is located on the side of the unit. Supported resolutions are given by video driver built in recording unit BIOS and by driver, installed in operating system. -
Page 24: Rs232
PPMB1 7.2. RS232 PPMB1xx series recording units contain single RS232 interface on the front panel. Line is not galvanically isolated, i.e. it is galvanically connected with recording unit chassis. Line is used as service interface. Fig. 12 - RS232 connector (X4) Connector Connector type: D-sub DE-9, plug wiring... -
Page 25: Ethernet
PPMB1 7.3. Ethernet PPMB1xx series recording units can contain different types of connectors for connection to Ethernet network, see table below. Ethernet Connector type Coding Communication rate – RJ45 10 / 100 / 1000 Mbps M12 4-pin D-coding 10 / 100 Mbps M12 8-pin X-coding 10 / 100 / 1000 Mbps EJECT RS232 Ethernet... -
Page 26: Wiring Connector M12 4-Pin, 10 / 100 Mbps
PPMB1 RS232 EJECT Fig. 16 - Location of Ethernet connector M12 8-pin, X-coding (X3) Line state Status of Ethernet line is indicated by LNK and ACT LED indicators. When the indication RJ45 variant is applied, then LED indicators are built in connector. For M12 variant, the same LEDs are situated on recording unit front panel. -
Page 27: Wiring Connector M12 8-Pin, 10 / 100 Mbps
PPMB1 7.3.2 Wiring connector M12 8-pin, 10 / 100 Mbps Connection utilizes 4 pins of M12 connector for pair Tx+/Tx- and pair Rx+/Rx-. Four- or eight-wire STP CAT6 (or higher) cable can be used. Fig. 18 - Connector M12 8-pin, X-coding, four-wire connection coding not connected Wiring... -
Page 28: Wiring Connector M12 8-Pin, 1000 Mbps
PPMB1 7.3.3 Wiring connector M12 8-pin, 1000 Mbps Connection utilizes all 8 pins of M12 connector for 4 pairs of cables. Eight-wire STP CAT6 (or higher) cable must be used. Fig. 19 - Connector M12 8-pin, X-coding, eight-wire connection … coding Wiring Connector... -
Page 29: Wiring Connector Rj-45, 100 Mbps
PPMB1 7.3.4 Wiring connector RJ-45, 100 Mbps Connection utilizes 4 pins oRJ-45 connector for pair Tx+/Tx- and pair Rx+/Rx-. Four- or eight-wire STP CAT6 (or higher) cable can be used. Fig. 20 - Connector RJ-45, four-wire connection Wiring Connector Signal Standard wire colour connector Green-white... -
Page 30: Wiring Connector Rj-45, 1000 Mbps
PPMB1 7.3.5 Wiring connector RJ-45, 1000 Mbps Connection utilizes all 8 pins of RJ45 connector for 4 pairs of cables. Eight-wire STP CAT6 (or higher) cable must be used. Fig. 21 - Connector RJ-45, eight-wire connection Wiring Connector Signal Standard wire colour connector Green-white RJ45,... -
Page 31: User Button
PPMB1 Fig. 23 - Location of USB, type B connector 7.5. User button PPMB1xx series recording units can contain backlit user button with no lock. Button function depends on program equipment. EJECT RS232 Fig. 24 - User button location Legend Number Description User button... -
Page 32: Variant With Rj45 Connector - 2 Leds
PPMB1 Variant with RJ45 connector – 2 LEDs 7.6.1 PPMB1xx recording unit with RJ45 Ethernet connector contains two LED indicators on front panel. Variant PPMB1xx has Ethernet LED indicators built-in RJ45 connector body. Indication LED label / State indicated Indication colour SYS / green Recording unit is ON. - Page 33 PPMB1 EJECT RS232 Fig. 26 - Location of LEDs 33/47 ppmb1xx_g_en_105...
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Page 34: Data Carriers
PPMB1 8. Data carriers Recording unit from PPMB1xx family is fitted by two disk types: 1. System disk, 2. Recording disks. Indication Access to both memory devices is indicated by HDD LED at Recording Unit front panel. Single LED indicates the access to both media. 8.1. -
Page 35: Ssd
PPMB1 8.2.2 SSD disk type is designed for projects with higher reliability demands. Disadvantage is higher initial cost. SSD – industrial Parameters Recording capacity High Lower Cost Higher High Lifetime 5 years 5 years 0 °C to 70 °C -40 °C to 85 °C Operating temperature range 150 / 300 at 2 TB depending... -
Page 36: Mounting
PPMB1 9. Mounting 9.1. Mounting instructions Recording unit can be mounted into any position. If the unit contains disk with moving parts (HDD), it must be mounted on SB 20X15DD anti-vibration rubber pads. After the plug-in module with disks is installed, it must be secured with locking bolts, see chapter 9.4. - Page 37 PPMB1 Fig. 28 - Unit mounted with anti-vibration pads Legend Number Description Screw Flat washer Spring washer Anti-vibration pad To ensure proper cooling and access to recording unit, we recommend to keep a free space of minimum 70 mm sidewise and 100 mm from the upper surface of the radiator.
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Page 38: Cabling
PPMB1 9.2. Cabling PE terminal of power supply connector must be connected with local installation earthing terminal. Minimum cross-section of supplying conductors must be at least 0.75 mm The cables or individual wires connected to the device must be protected against mechanical stress by binding to solid installation parts. -
Page 39: Mounting Apertures
PPMB1 9.3. Mounting apertures Recording unit is intended for mounting on the baseplate by means of four M5 screws with low profile heads. Four holes located in corners with diameter of 5 mm are used for mounting. Location of mounting holes Fig. -
Page 40: Handling The Disks
PPMB1 9.4. Handling the disks 9.4.1 Plug-in module manipulation The plug-in module with disks is protected against spontaneous sliding out by latched ejector levers. If HDD is used, it is necessary to secure the module with two locking bolts (with recommended final tightening torque from 0.15 Nm to 0.20 Nm). If SSD is used, we recommend to secure the module as well. - Page 41 PPMB1 Procedure Place the disk(s) on the plug-on module plane in position as shown below. Apply the adhesive on screw threads and screw the disk(s). Tighten with final torque of 0.5 Nm. Fig. 32 - Mounting of disks to the plug-in module – two disks Fig.
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Page 42: Ordering Information And Completion
PPMB1 10. Ordering information and completion 10.1. Ordering Information PPMB1xx PPMB1001/2T Ethernet RJ45, HDD 2 TB, user button, 1 × RS232, 2 × USB type A, Micro HDMI Complete, see chapter 10.1.1 Completion. PPMB1001/2P Ethernet RJ45, SSD 2 TB, user button, 1 ×... -
Page 43: Spare Parts
4 × anti-vibration pad with screw and flat + spring washer Anti-vibration pad SB 20X15DD WAGO769-106 Power supply connector WAGO 769-106/021-000 counterpart LOCTITE 222 Threadlocking adhesive for HDD mounting Recording Contact AMiT company for information about particular disk type and its disks availability. 43/47 ppmb1xx_g_en_105... -
Page 44: Packaging
Sticker on the box contains following information: Item Description TYPE PPMB1xxx/xx NETTO x.xx kg BRUTTO x.xx kg 1 pc Serial number – AMiT logo – QR code – CE symbol TYPE NETTO BRUTTO AB12345 Fig. 35 - Box dimensions and label design ppmb1xx_g_en_105 44/47... -
Page 45: Storage
PPMB1 12. Storage To prevent damage of the device, follow these rules. Product in Product in original package must be stored in conditions listed in chapter package 2. Technical parameters. Product may not come into contact with water or any other liquid and must be placed in a clean environment. -
Page 46: Maintenance
PPMB1 13. Maintenance Cleaning Depending on equipment usage, the dust is to be removed occasionally from equipment. The equipment can be cleaned by dry soft brush or vacuum cleaner, only when turned-off and disassembled. The maintenance can be performed by manufacturer or authorized service only! Components Replacement can be performed by manufacturer or authorized service... -
Page 47: Waste Disposal
PPMB1 14. Waste disposal Electronics The disposal of electronic equipment is subject to the regulations on handling disposal electrical waste. The equipment must not be disposed of in common public waste. It must be delivered to places specified for that purpose and recycled. Battery The equipment contains a lithium battery.
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