Perlight Solar IRT Installation Manual

Perlight Solar IRT Installation Manual

Integrated roof tile

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Perlight Solar
IRT Integrated Roof Tile
Installation Manual

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Table of Contents
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Summary of Contents for Perlight Solar IRT

  • Page 1 Perlight Solar IRT Integrated Roof Tile Installation Manual...
  • Page 2: Table Of Contents

    4. Warning and Notes .............4 5. Permit ................5 6. Climate Condition ............5 7. Module Structure ............5 8. Mounting and Notes ........... 6-19 9. Module Wiring ............20 10. Maintenance ...............21 11. Recycling ..............22 www.perlight.com Perlight Solar IRT Integrated Roof Tile Installation Manual V.03.2021 C2.6...
  • Page 3: Introduction

    (DC) power source, designed to operate e iciently in sunlight. The Perlight Integrated Roof Tile (IRT) can be used directly as a roof tile and can cut roofing costs by reducing the number of traditional roof tiles needed. The design of Perlight IRT is di erent from other BIPV designs in the industry.
  • Page 4: Warning And Notes

    Do not touch live terminals with bare hands. Use insulated tools for electrical connections. Each Perlight Solar module has a pair of male and female waterproof connectors. For a series electrical connection, connect positive (+) connector of first solar module to negative (-) connector of the following module.
  • Page 5: Permit

    Before installing your system, contact local authorities to determine the necessary permit, installation and inspection requirements. 6. Climate Conditions Install the Perlight Solar PV modules in the following conditions: • Ambient temperature: -20°C to +40°C. • Operating temperature: -40°C to +85°C.
  • Page 6: Mounting And Notes

    Left & Middle Middle & Right Modules Only Modules Only Modules Only Material: 6063-T5 Note: The module Upper Frame is essentially the same as the Bottom Edge (2-1) mounting strip. www.perlight.com Perlight Solar IRT Integrated Roof Tile Installation Manual V.03.2021 C2.6...
  • Page 7 A ixed to Upper Frame 2pcs on 1st module of each Side Flashing to Tile 2pcs on every module between panel rows Material EPDM EPDM Stainless Steel Stainless Steel Part No. www.perlight.com Perlight Solar IRT Integrated Roof Tile Installation Manual V.03.2021 C2.6...
  • Page 8 Flashing - Side Left Flashing - Side Right (symmetrical to 3-4, and has the same function) Flashing - Bottom Seal Strip 03 – Used under Bottom Flashing & Over Top Flashings. www.perlight.com Perlight Solar IRT Integrated Roof Tile Installation Manual V.03.2021 C2.6...
  • Page 9 Supporting Bottom Edge & top anchor positions in Upper Frame and approxamatley 259mm from module ends. Existing roofs: Remove Battens/Laths from IRT Junction Box position to avoid contact with Junction box. IMPORTANT: For wind-loading safety all 50*25mm wooden battens must be fixed using 5*70mm wood screws.
  • Page 10 The Lower Frame of the module (Grey) slots into the Bottom Edge (Yellow) as illustrated. Always begin IRT installation from the bottom left. Complete the row from left to right before beginning installation of the row above. Remember to only use: PLM-**MB-24 (L) for the leftmost module of each row.
  • Page 11 Left & Right Mid-Clamps. Every other module requires two Right Mid-Clamp (2-8) only. Left side Mid-Clamps (2-7) Right side Mid-Clamps (2-8) 1st Module of Install on each row only every module www.perlight.com Perlight Solar IRT Integrated Roof Tile Installation Manual V.03.2021 C2.6...
  • Page 12 Do not strike with excessive force and do not strike the front side of the module. www.perlight.com Perlight Solar IRT Integrated Roof Tile Installation Manual V.03.2021 C2.6...
  • Page 13 After the module is in the place, fix it with 5*30mm Self-Tapping Fixings (2-2) the same as the first module. When installing the rightmost side, pay attention to using the PLM-**MB-24 (R) (1-3), so that the rightmost modules can be connected to the Flashing-Side Right (3-4). www.perlight.com Perlight Solar IRT Integrated Roof Tile Installation Manual V.03.2021 C2.6...
  • Page 14 Seal Strip 01 is placed from the first module to the last module, forming a complete waterproof line. Seal Strip 01 must run continuously without any brakes. www.perlight.com Perlight Solar IRT Integrated Roof Tile Installation Manual V.03.2021 C2.6...
  • Page 15 Also note the final module of the row must be PLM- **MB-24 (R) (1-3). The process is completed the same as the bottom row including installation of Seal Strip 01 (2-6). www.perlight.com Perlight Solar IRT Integrated Roof Tile Installation Manual V.03.2021 C2.6...
  • Page 16 Strip 02 (2-5) to the flashing. Seal Strip 02 can be cut later, when laying roof tiles to fill any gap between the roof tiles & flashing as shown. www.perlight.com Perlight Solar IRT Integrated Roof Tile Installation Manual V.03.2021 C2.6...
  • Page 17 The virticle extension of the Flashing Top-Left & Top-Right, slide into the side flashings as shown in the figure on the left. Top-Left & Top-Right flashings overlap the side flashings to create a drainage channel. www.perlight.com Perlight Solar IRT Integrated Roof Tile Installation Manual V.03.2021 C2.6...
  • Page 18 Laying Tiles Perlight IRT can be connected with di erent types of tiles, including flat tiles and corrugated tiles Ensure the Seal Strip 02 is fully filling any gaps in the tiles at the side of the array. Seal Strip 02 may be cut to fit the profile of the tile depending on tile type.
  • Page 19 Installation Example www.perlight.com Perlight Solar IRT Integrated Roof Tile Installation Manual V.03.2021 C2.6...
  • Page 20: Module Wiring

    Have a Rated Average Forward Current [IF(AV)] above maximum system current at highest module operating temperature. Have a Rated Repetitive Peak Reverse Voltage [VRRM] above maximum system voltage at lowest module operating temperature. www.perlight.com Perlight Solar IRT Integrated Roof Tile Installation Manual V.03.2021 C2.6...
  • Page 21: Maintenance

    Also, check to ensure the mounting hardware is tight and secure. Loose connections will result in damage to the array. Changed Perlight Solar modules must be of the same kind and type. Do not touch live parts of cables and connectors. Use appropriate safety equipment when working (insulated tools, insulating gloves, etc.).
  • Page 22: Recycling

    End of Life Disposal and Recycling Perlight solar modules are designed to produce electricity for a minimum of 25 years, however the panels may continue to o er useful energy for years to come after this point. Once the panels reach the end of their useful life, they should be recycled in accordance with local guidelines and regulations.
  • Page 23 Perlight Solar Co.,Ltd. Oufeng Road, Muyu, Zeguo Town, Wenling City, Zhejiang Province, 317521, China Tel: 0086-576-86477920 www.perlight.com enquiry@perlight.com...

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