Related Manuals for Heateflex AQUARIUS Series
Summary of Contents for Heateflex AQUARIUS Series
- Page 1 405 E. Santa Clara St., Arcadia, CA 91006-7218 O: (626) 599-8566 F: (626) 599-9567 AQUARIUS SERIES DI WATER HEATING SYSTEM INSTRUCTION MANUAL World Leaders in Ultra-Pure Heating www.heateflex.com...
- Page 2 Equipment Specifications Suggested Spare Parts List Section III RAWINGS – Facility Diagram Mechanical Layout Plumbing Diagram Electrical Component Layout Electrical Schematic Diagram(s) Section IV – PF2000 C ONTROLLER ANUAL World Leaders in Ultra-Pure Heating www.heateflex.com...
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Page 3: Table Of Contents
Cable Assemblies (Option) ............... 41 Secondary Process Temperature Set Point (Option) ......... 41 Aquarius Recirculation....................41 Aquarius Options ......................42 Additional System Options/Configurations ..............43 Heateflex Corporation’s Material Warranty ..............44 World Leaders in Ultra-Pure Heating www.heateflex.com... - Page 4 405 E. Santa Clara St., Arcadia, CA 91006-7218 O: (626) 599-8566 F: (626) 599-9567 Declaration of Conformity ..................... 46 Manual Revisions ......................48 World Leaders in Ultra-Pure Heating www.heateflex.com...
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Page 5: Shipping And Unpackaging Procedures
3150 pounds. Carefully lift the top part of the unit (opposite of the plinth base) and tilt the unit from its horizontal shipping position to its operational vertical position. Remove the stretch and bubble wrap. World Leaders in Ultra-Pure Heating www.heateflex.com... - Page 6 O: (626) 599-8566 F: (626) 599-9567 All Aquarius D.I. Water Heating Systems are equipped with a plinth base to maneuver the Aquarius D.I. Water Heating System vertically, in its functional orientation. World Leaders in Ultra-Pure Heating www.heateflex.com...
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Page 7: Receiving Inspection Procedure
O: (626) 599-8566 F: (626) 599-9567 Receiving Inspection Procedure This shipment was carefully inspected, checked, and properly packaged at Heateflex Corporation and delivered to the shipping carrier in good condition. We fully expect your merchandise to arrive in your hands in excellent operational condition. -
Page 8: Introduction
While the official language of the “Original Instructions” is in English, any interpretation of this Instruction Manual in other Community languages will be discussed by the manufacturer (Heateflex Corporation) and the customer on an as required basis. Your new Aquarius D.I. - Page 9 The handle is lockable. If the lockout/tagout option is not included, the main disconnect is customer supplied. (Optional) We are confident in the quality and reliability of our products and offer technical support if needed. World Leaders in Ultra-Pure Heating www.heateflex.com...
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Page 10: Factory Performance Test
This test will insure that all heater modules are operating and full heater power is available. a. The proper flow rate is first calculated using the following formula: World Leaders in Ultra-Pure Heating www.heateflex.com... - Page 11 PRESSURE reading on the System Status screen. The High Pressure Alarm will trigger and the controller should disable the heaters and send the unit into STANDBY mode. Return the “High Pressure Alarm Set Point” to the original setting. World Leaders in Ultra-Pure Heating www.heateflex.com...
- Page 12 Recirculation. e. All external signals to the Aquarius D.I. Water Heating System are tested. f. The Aquarius D.I. Water Heating System Pump Air Cooling System is tested to ensure optimal pump performance. World Leaders in Ultra-Pure Heating www.heateflex.com...
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Page 13: Basic Safety Precautions
Pull the fuses, open the circuit breakers, or disconnect the circuits from their source of power to protect yourself, the test equipment and the equipment under test. Do not troubleshoot or service a circuit with the primary power applied. World Leaders in Ultra-Pure Heating www.heateflex.com... - Page 14 This heater is not intended for use with any liquid other than deionized (D.I.) water. World Leaders in Ultra-Pure Heating www.heateflex.com...
- Page 15 7. Fuse Rating Label for fuse type and amperage. 8. Door Label for door interlock Interlocked instructions. 9. Caution Hot Caution label for hot surface. Surface 10. High Power Label for high power. World Leaders in Ultra-Pure Heating www.heateflex.com...
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Page 16: Pre-Installation Preparation
Failure to conform to this warning will cause severe damage! Heateflex Corporation assumes no risk for noncompliance. Heateflex Corporation does not warranty any Heateflex Corporation equipment that does not use Heateflex Corporation interlock safety devices. World Leaders in Ultra-Pure Heating... -
Page 17: Installation Instructions
4. Connect the incoming and outgoing water lines. Use only the connection types provided with the unit. (Refer to the drawing section of this manual to for system connections.) World Leaders in Ultra-Pure Heating www.heateflex.com... - Page 18 Turn on the unit (by pressing the “ON” button on the front of the unit). The controller will load into the “STANDBY” mode. Please note that the door must be completely closed in order for the unit to turn ON. World Leaders in Ultra-Pure Heating www.heateflex.com...
- Page 19 This unit will now supply D.I. water at the process temperature set point that you have selected. For more detailed information on the Aquarius control system and operation screens please refer to the PF2000 Controller Manual. World Leaders in Ultra-Pure Heating www.heateflex.com...
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Page 20: System Shut Down Procedure
If the unit is to remain powered off for an extended length of time, it is recommended to disconnect and isolate all energy sources to the Aquarius DI Water Heating System, such as electrical power, pneumatic air (CDA) and DI water. World Leaders in Ultra-Pure Heating www.heateflex.com... -
Page 21: Suggested Operational Inspection
Open door or remove side panels (left or right) Pressurize the unit (65psi. MAX) Check all plumbing connectors. If there is a leak, fix or replace the components. The HEATEFLEX Aquarius D.I. Water Heating Systems are controlled by the ... -
Page 22: Decontamination And Decommissioning
405 E. Santa Clara St., Arcadia, CA 91006-7218 O: (626) 599-8566 F: (626) 599-9567 Decontamination and Decommissioning Heateflex Corporation recommends that user follows proper decontamination and decommissioning procedures when removing the Aquarius D.I. Water Heating Systems from service. Please contact Heateflex Corporation for recommendations on proper disposal and/or a qualified dismantler in your area. -
Page 23: Aquarius With Optional Auto Purge Feature
Auto Purge feature and HMI/Touch screen operation of the Aquarius D.I. Water Heating System. The Auto Purge feature is not available on Aquarius D.I. Water Heating Systems with the recirculation feature. World Leaders in Ultra-Pure Heating www.heateflex.com... -
Page 24: Aquarius With Optional Recirculation Feature
D.I. water heaters to maintain pre-demand water temperature. Furthermore, the Aquarius recirculation feature will also discourage bacteria growth from forming in the process fluid and Aquarius plumbing, which is essential in maintaining high purity requirements. World Leaders in Ultra-Pure Heating www.heateflex.com... - Page 25 Once the “critical” alarms have been resolved, recirculation will automatically resume but the Aquarius will be in “Standby” mode and the heaters will remain OFF until the system is placed back into the “Active” mode. World Leaders in Ultra-Pure Heating www.heateflex.com...
- Page 26 1) Provide an open “Recirculation Signal” to the Aquarius system to initiate the “Demand” mode. Please note that the “Recirculation Signal” has no affect on the recirculation feature if the Recirculation System is disabled. World Leaders in Ultra-Pure Heating www.heateflex.com...
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Page 27: Aquarius Recirculation Pump Air Cooling System
Required Air Supply Tube: Minimum 3/8” Tube Maximum 1/2” Tube Incoming Air Supply Pressure: Maximum 60 psi Regulated Air Pressure: Minimum 20 psi (See plumbing schematic for factory setting) Pump Motor Temperature Set Point: World Leaders in Ultra-Pure Heating www.heateflex.com... - Page 28 4) Provide 60 psi maximum of steady air supply pressure. Minimum needed should be equivalent to or greater than the air regulator setting. See plumbing schematic for setting. 5) Proceed with the Pump Air Cooling System Calibration procedure. World Leaders in Ultra-Pure Heating www.heateflex.com...
- Page 29 8) The pump air cooling system will activate for approximately 60 seconds and then shut off. Please note that the air pressure reading on the pressure gauge may drop when the pump air cooling system is actively cooling. World Leaders in Ultra-Pure Heating www.heateflex.com...
- Page 30 Please note that the regulated air pressure of the pump air cooling system is dependent on the air supply source pressure. Please provide a stable supply of air to the pump air cooling system. World Leaders in Ultra-Pure Heating www.heateflex.com...
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Page 31: Trouble Shooting For The Aquarius Di Water Heating System
B. Check the Liquid Level Sensor. A. No process flow. Verify that the process fluid Low Level Alarm (from STANDBY supply valve is open allow the process fluid flow mode) through the system heaters. World Leaders in Ultra-Pure Heating www.heateflex.com... - Page 32 The “manual” Purge feature is not functioning B. Verify that the solenoid valves are operational. (Optional on Aquarius D.I. Water C. Verify that the air operated valves (AOV) are Heating Systems only) operational. World Leaders in Ultra-Pure Heating www.heateflex.com...
- Page 33 I. The pump controller temperature was higher than 70 C for more than 10 minutes. J. The pump controller temperature is over 80 K. The pump controller has an over current issue or the power channel has been interrupted. World Leaders in Ultra-Pure Heating www.heateflex.com...
- Page 34 D. Check to see that the recirculation liquid level (L/L #2) sensor cable is connected. E. Verify that the recirculation liquid level (L/L #2) sensor is functional. For more Troubleshooting Information please refer to the PF2000 Controller Instruction Manual. World Leaders in Ultra-Pure Heating www.heateflex.com...
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Page 35: Environmental Specifications
Switch or circuit breaker must be: 1. In close proximity to the equipment 2. Within reach of the operator. 3. Marked as the disconnecting device for the equipment. 4. Disconnect Switch Lockout Tagout Option is available World Leaders in Ultra-Pure Heating www.heateflex.com... - Page 36 68.8dB(A) The energy consumption for idle, average, and peak conditions varies from system to system and depends on how the customer uses the system. For daily energy consumption information, reference the Quality Control documentation. World Leaders in Ultra-Pure Heating www.heateflex.com...
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Page 37: Aquarius Available Options
Aquarius Auto Purge (Option) The Auto Purge option provides a method for automatic or manual flushing or purging of the Aquarius D.I. Water Heating System, which eliminates stagnant fluid in the system. World Leaders in Ultra-Pure Heating www.heateflex.com... -
Page 38: Resistivity Sensor (Option)
O: (626) 599-8566 F: (626) 599-9567 Resistivity Sensor (Option) This optional feature allows the user to monitor the purity level of the heated process fluid. In addition a non-critical Low Resistivity Alarm is provided. World Leaders in Ultra-Pure Heating www.heateflex.com... -
Page 39: Water Leak Sensor With Auto Shut Off (Option)
If the shutoff option is available and the water leaks is set to a critical alarm, the system automatically shuts off any fluid entering the system, disables the heaters and shuts off the pump if applicable. World Leaders in Ultra-Pure Heating www.heateflex.com... -
Page 40: Analog Interface Package (Option)
Remote Stop (Standby) – allows the user to remotely “Stop” the system (Standby mode) disabling the heaters from a remote location. The RUN key must be pressed first in order to utilize the “Remote Stop” function. World Leaders in Ultra-Pure Heating www.heateflex.com... -
Page 41: Dry Contact Interface Package (Option)
Low Flow Alarm High Pressure Alarm Low Pressure Alarm EPO Signal Drip Leak Alarm Open Thermal Cut-Off Alarm GFCI Alarm Water Leak Alarm High Limit Alarm World Leaders in Ultra-Pure Heating www.heateflex.com... -
Page 42: Communications
D.I. water at temperature on-demand. In addition, the recirculation system reduces D.I. water usage and reinforces high purity requirements by discouraging bacteria growth from forming in the process fluid and Aquarius plumbing. World Leaders in Ultra-Pure Heating www.heateflex.com... -
Page 43: Aquarius Options
Power Supply from Bottom of Unit Lockout Tag Out Box, Disconnect Switch Box on the Back of Unit Incoming Power Conduit Size increase to next size up Embedded Ground Wire (1 Per Heating Coil) ¾” Flare Drain World Leaders in Ultra-Pure Heating www.heateflex.com... -
Page 44: Additional System Options/Configurations
O: (626) 599-8566 F: (626) 599-9567 Additional System Options/Configurations The Aquarius D.I. Water Heating Systems can be customized to meet specific customer requirements. Please contact Heateflex Corporation for Aquarius D.I. ® Water Heating Systems options and/or configurations that are not specified. -
Page 45: Heateflex Corporation's Material Warranty
Arcadia, California, USA. Purchaser’s remedies shall be limited exclusively to the right of repair or replacement. Heateflex Corporation shall not be liable for any expenses incurred by the purchaser or any other person by reason of the use, misuse, sale, or fabrication of the equipment regardless of whether the equipment conforms to the specifications. - Page 46 405 E. Santa Clara St., Arcadia, CA 91006-7218 O: (626) 599-8566 F: (626) 599-9567 World Leaders in Ultra-Pure Heating www.heateflex.com...
- Page 47 405 E. Santa Clara St., Arcadia, CA 91006-7218 O: (626) 599-8566 F: (626) 599-9567 Declaration of Conformity A Declaration of Conformity is optional for Aquarius D.I. Water Heating Systems and will be provided as requested and/or as necessary. World Leaders in Ultra-Pure Heating www.heateflex.com...
- Page 48 405 E. Santa Clara St., Arcadia, CA 91006-7218 O: (626) 599-8566 F: (626) 599-9567 World Leaders in Ultra-Pure Heating www.heateflex.com...
- Page 49 405 E. Santa Clara St., Arcadia, CA 91006-7218 O: (626) 599-8566 F: (626) 599-9567 Manual Revisions Revision Description Date Original Version 4/13/17 4/17/17 8/21/17 World Leaders in Ultra-Pure Heating www.heateflex.com...
- Page 50 405 E. Santa Clara St., Arcadia, CA 91006-7218 O: (626) 599-8566 F: (626) 599-9567 Section II UALITY ONTROL & QUIPMENT PECIFICATIONS World Leaders in Ultra-Pure Heating www.heateflex.com...
- Page 51 405 E. Santa Clara St., Arcadia, CA 91006-7218 O: (626) 599-8566 F: (626) 599-9567 World Leaders in Ultra-Pure Heating www.heateflex.com...
- Page 52 405 E. Santa Clara St., Arcadia, CA 91006-7218 O: (626) 599-8566 F: (626) 599-9567 Section III RAWINGS World Leaders in Ultra-Pure Heating www.heateflex.com...
- Page 53 405 E. Santa Clara St., Arcadia, CA 91006-7218 O: (626) 599-8566 F: (626) 599-9567 World Leaders in Ultra-Pure Heating www.heateflex.com...
- Page 54 405 E. Santa Clara St., Arcadia, CA 91006-7218 O: (626) 599-8566 F: (626) 599-9567 Section IV PF2000 ONTROLLER ANUAL World Leaders in Ultra-Pure Heating www.heateflex.com...
- Page 55 405 E. Santa Clara St., Arcadia, CA 91006-7218 O: (626) 599-8566 F: (626) 599-9567 World Leaders in Ultra-Pure Heating www.heateflex.com...
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