Varimixer Flexlift INOX mini Instruction Manual

Mobile battery-powered lifte

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SERIAL NUMBER: ____________________
Varimixer A/S
Kirkebjerg Søpark 6
DK-2605 Brøndby
Denmark
P: +45 4344 2288
E: info@varimixer.com
www.varimixer.com
INSTRUCTION MANUAL
SAP nr. 20060-1710
Version 1.1 UK
Original language "English"

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Summary of Contents for Varimixer Flexlift INOX mini

  • Page 1 INSTRUCTION MANUAL SERIAL NUMBER: ____________________ SAP nr. 20060-1710 Varimixer A/S P: +45 4344 2288 Version 1.1 UK Kirkebjerg Søpark 6 E: info@varimixer.com Original language "English" DK-2605 Brøndby www.varimixer.com Denmark...
  • Page 2 - hereby declare that the machine: Designation: Mobile battery-powered lifter Type identification number: Flexlift INOX mini Serial number: _______________________ - is manufactured in accordance with the Machinery Directive 2006/42/EC Annex II A. The following directives and standards as well as technical reports have been applied, insofar as they have...
  • Page 3 - hereby declare that the machine: Designation: Mobile battery-powered lifter Type identification number: Flexlift INOX mini Serial number: _______________________ - is manufactured in accordance with the Supply of Machinery Safety Regulations 2008. The following directives and standards as well as technical reports have been applied, insofar as they have...
  • Page 4: Table Of Contents

    10 Maintenance and Inspection 11 Disposal 12 Cleaning instructions 13 Resolving faults 14 Electrical chart 15 Spare parts 15.1 Flexlift INOX mini - Complete 15.2 Mast - Complete 15.3 Mast 15.4 Control box: 15.5 Turning unit 15.6 Tool 15.7 leg set 16 Dimensions 16.1 Lifter dimension...
  • Page 5: Typographic Convention

    1 Typographic convention The following cautionary symbols may be used in the manual and / or on the lift. Warning! This pictogram draws attention to the risk of personal injury. Warning! This pictogram draws attention to the risk of personal injury. There is a risk of getting your fingers crushed.
  • Page 6: Specifications

    2 Specifications Flexlift INOX mini Weight (kg) Height (mm) 1524 Max load (kg) 50kg Lifting speed (normal speed) 100 - 125 mm/s Protection class IP66 Batteries 24V,18AH Charger 90 - 264V 47/63Hz – 2,5 Amps Charging time 6 hours (80%) 8 hours (100%) Sound pressure level ≤...
  • Page 7: General Safety Precautions During Use

    3 General safety precautions during use The following guidelines must be observed and followed when using a lift, to prevent personal injury: Under no circumstances should the lift elevate more than specified on the label. It is of most importance, due to personal safety, that the specified weight, load position, and height are respected and that the lift is not overloaded.
  • Page 8: Exception Of Liability

    4 Exception of liability Hovmand cannot be held responsible for any modifications on the lift or attached equipment, not author- ized by Hovmand. Do only use original spare parts, otherwise Hovmand cannot be held liable for the function and safety of the lift.
  • Page 9: Operating The Lifter

    6 Operating the lifter 6.1 Remote control - QC3 - 8 buttons The remote control has 8 buttons, which operate as follows: The remote control symbols Button no. / Function Description Symbol Comments The lifter will lift while the button is Normal ⇧...
  • Page 10: Safety Areas And Distance

    6.3 Safety areas and distance Safety when operating the tool The operator must ensure that the tool is clear of obstacles before lifting, lowering or rotating. The operator must warn other personnel before lifting, lowering, rotating or using the tool. When lifting, lowering, rotating or using the tool, the operator must: - stand behind the wheels of the lifter as illustrated below - ensure that all other personnel are out of the danger zone as illustrated...
  • Page 11: Construction And Materials

    7 Construction and Materials All materials are suitable for use in pharma and food industry. Part Material Mast Electro polished stainless steel (1.4301 / AISI 304) Handle Electro polished stainless steel (1.4301 / AISI 304) Sledge Electro polished stainless steel (1.4301 / AISI 304) Front cover for mast Electro polished stainless steel (1.4301 / AISI 304) Remote...
  • Page 12: Batteries And Chargers

    8 Batteries and chargers Before using the batteries New batteries should always be fully charged prior to using. Charge the battery pack daily The battery pack must be charged daily as total discharge can damage the batteries or shorten their lifespan. To charge the batteries: 1: Connect the charger to the lifter and the wall-plug.
  • Page 13: Lifting Equipment 9.1 Quick Clamp With Turning Unit - Qc3

    9 Lifting equipment 9.1 Quick Clamp with turning unit - QC3 The QC3 consist of a “scissor type” gripping unit and a turning unit. The QC3 is used to handle items up to 50 kg, which needs to be lifted and turned sideways. The gripping unit can grip a load and hold it while it is lifted, moved and rotated.
  • Page 14: Light Indicator

    9.2 Light Indicator The LED indicator lights red during the Gripping / closing function, when the tool has gripped to the preset holding pressure, the LED indicator lights green. 9.3 Adjustments The gripping pressure needs to be preset in the PLC settings, to suit the item that is handled. The rotational speed can be adjusted in the PLC settings.
  • Page 15: Maintenance And Inspection

    10 Maintenance and Inspection All Hovmand products are designed for minimum maintenance, however some safety checks and pro- cedures are required. Hovmand strongly recommends the following checks be carried out on a daily basis and before using the lift. Ensure that the lift is functioning as intended. If in doubt, do not use. The lifter must be free of dirt or debris which could affect safe operation Ensure all labels are present, without damage and are readable.
  • Page 16: Cleaning Instructions

    12 Cleaning instructions Swap batteries The external battery swap unit must be removed from the lifter, prior to cleaning. Ingress protection marking (IP) Model-approved IP code: IP 66 IP code description Solid particle protection IP 6X Dust tight No ingress of dust; complete protection against contact (dust tight).
  • Page 17: Resolving Faults

    13 Resolving faults Fault type Check the following Solve The timing belt jumps on Tighten the belt using the screws at the the belt wheel (the belt is Is the belt slack? top of the mast. making crackling noises) Is the belt worn? Replace the belt.
  • Page 18: Electrical Chart

    14 Electrical chart...
  • Page 19: Spare Parts

    15 Spare parts 15.1 Flexlift INOX mini - Complete...
  • Page 20: Mast - Complete

    15.2 Mast - Complete...
  • Page 21: Mast

    15.3 Mast...
  • Page 22: Control Box

    15.4 Control box:...
  • Page 23: Turning Unit

    15.5 Turning unit...
  • Page 24: Tool

    15.6 Tool...
  • Page 25: Leg Set

    15.7 leg set...
  • Page 26: Dimensions

    16 Dimensions 16.1 Lifter dimension...
  • Page 27: Tool Dimensions

    16.2 Tool dimensions...
  • Page 28: Annual Inspection

    17 Annual inspection Date of inspection: Controller: Comments: ____________________ ____________________ _________________________________ ____________________ ____________________ _________________________________ ____________________ ____________________ _________________________________ ____________________ ____________________ _________________________________ ____________________ ____________________ _________________________________ ____________________ ____________________ _________________________________ ____________________ ____________________ _________________________________ ____________________ ____________________ _________________________________ ____________________ ____________________ _________________________________...
  • Page 32 CONTACT HOVMAND FOR SUPPORT AND SERVICE: +45 57 83 33 00 customerservice@hovmand.com Hovmand A/ S | Sandvadsvej 15 | DK-4600 Køge +45 57 83 33 00 | customerservice@hovmand.com | www.hovmand.com...

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