SAINT-GOBAIN Clipper CK31 Operating Instructions Manual
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SAINT-GOBAIN Clipper CK31 Operating Instructions Manual

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CK31
OPERATING INSTRUCTIONS

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Summary of Contents for SAINT-GOBAIN Clipper CK31

  • Page 1 CK31 OPERATING INSTRUCTIONS...
  • Page 3 Declaration of conformity The undersigned manufacturer: SAINT - GOBAIN ABRASIVES S.A. 190, BD J.F. KENNEDY L- 4930 BASCHARAGE Declares that this product: CK 31 D KSA 70184621027 Floor saw: Code: is in conformity with the following Directives:  European Machinery Directive 2006/42/EC ...

  • Page 5: Table Of Contents

    CK31 OPERATING INSTRUCTIONS Basic Safety Instructions Symbols Machine plate Safety instructions for particular operating phases General description of the CK31 Short description Layout Technical data Vibration emission declaration Assembly and commissioning Tool assembly Left or right cut Water cooling system Starting the machine Transport and Storing Securing for transport...

  • Page 6: Basic Safety Instructions

    1 Basic Safety Instructions The CK31 is exclusively designed for the cutting of floors made of asphalt, green and cured concrete (reinforced or not) as well as of industrial cement. Uses other than the manufacturer's instructions shall be considered as contravening the regulations. The manufacturer shall not be held responsible for any resulting damage.
  • Page 7 Press the button in this direction to raise the Press the button in this direction to lower blade the blade Parking brake on Parking brake off Emergency Stop Danger: risk of cut...

  • Page 8: Machine Plate

    1.2 Machine plate Important data can be found on the following plate located on the machine: Max. blade diameter Machine Model Machine Code Weight Year of production Bore diameter Power Safety standard Blade speed Machine type Serial number 1.3 Safety instructions for particular operating phases Before commencing work ...

  • Page 9: General Description Of The Ck31

    Any modification, which could lead to a change in the original characteristics of the machine, may be done only by Saint-Gobain Abrasives S.A. who shall confirm that the machine is still in conformity with the safety regulations. Saint-Gobain Abrasives S.A. keeps the right of making technical or design modification without prior notification.
  • Page 10 The water cooling system (6) is composed of a water tank tap (9) and two water nozzles on the blade guard ensuring adequate flow of water to both sides of the blade. External water supply has to be used by connecting to the palm coupling. The machine can be lifted using the lifting eyes (7).

  • Page 11: Technical Data

    2.3 Technical data Engine Deutz F2L 2011 (22,8kW/ 31HP) Fuel Diesel complying with the following minimum specifications : DIN EN590 or BS 2869 or ASTM D 975 – 1D / 2D or NATO Code F-54/f-34/f-44 or XF63 Oil (Motor) Oil complying with the following minimum specifications: API CG4-CH-4 or ACEA E3-96+E4-98 or Deutz DQC II Viscosity recommended : SAE 10W-30 (outside temperature between -20ºC and 30ºC)

  • Page 12: Vibration Emission Declaration

    2.4 Vibration emission declaration Declared vibration emission value in accordance with EN 12096 Machine Measured vibration Uncertainty K Tool used Model / code emission value a m/s Model / code CK31 KSA CC Pro Ø700x25.4mm 70184621027 70184624857  Values determined according to procedure described in annex F of EN 13862 ...

  • Page 13: Assembly And Commissioning

    3 Assembly and commissioning Before beginning the work with the CK31, you have to assemble some parts. 3.1 Tool assembly Only use NORTON blades with the CK31. A blade with a maximum diameter of 700 mm can be fitted. All tools used must be selected with regard to their maximum permitted cutting speed for the machine’s maximum permitted rotation speed.

  • Page 14: Starting The Machine

    3.4 Starting the machine Make sure the blade is raised clear up the ground before starting the machine, and that the clutch is disengaged. Put the throttle lever (17) on the middle position. Insert the key (21) You don’t have any operating voltage in position 0. Turn the key clockwise.

  • Page 15: Transport And Storing

    4 Transport and Storing Take the following measures in order to transport and store the CK31 securely. 4.1 Securing for transport Before transporting the machine:  Remove the blade.  Empty the water system and disconnect the machine from the water supply. ...

  • Page 16: Operating The Ck31

    5 Operating the CK31 5.1 Site of work Before you start working, please check the following points:  Remove from the site anything, which might hinder the working procedure.  Make sure the site is sufficiently well lit.  Make sure you have a continual adequate view of the working area so you can intervene in the working process at any time.
  • Page 17 5.2.2 Cutting the floor You can now start the engine. To make your cut,  Lower the pivoting frame until the blade slightly touches the floor. Then set the depth gauge to 0.  Open water valve to control the amount of water required for the type of blade, using 15 to 25l/min for wet and 1-2l/min for dry cutting, dust control.

  • Page 18: Maintenance And Service

    6 Maintenance and service ATTENTION : to perform maintenance on the machine, always switch it off. Always wear a dust protection mask and safety goggles while performing the maintenance of the machine. 6.1 Maintenance of the machine To ensure a long-term quality from the cutting with the CK31, please follow the maintenance plan below: Regular service period Perform...
  • Page 19 Grease You must grease the nipples 34, 35 and 36 on both side of the machine regularly with Energrease LS2 BP. Oil change for the hydraulic raise/lower system The hydraulic unit (37) is first filled with hydraulic oil “BP- Batran HV-68”. The old oil can be removed from the unit through the filling hole.

  • Page 20: Maintenance Of The Engine

    6.2 Maintenance of the engine Regular service period Perform operating hour interval  Check level (5) Engine oil Change (4) Oil filter Change (2) Fuel filter Change (3) Cooling air zone Check-Clean Clean (dry cut) Air cleaner filter Clean (wet cut) Change the cartridge Check and adjust (only to be Valve clearance (1)
  • Page 21 Oil level check When checking the oil level, the engine must be switched off, and should stand horizontal.  Remove the oil dipstick  Wipe the dipstick with a non-fibrous, clean cloth.  Insert it to the stop and remove it again. ...
  • Page 22 Changing the fuel filter  CAUTION: Keep naked flames away when working on the fuel system. Do not smoke.  Close the fuel shut-off valve.  Undo the fuel filter cartridge using commercial tool and spin off.  Catch any escaping fuel. ...
  • Page 23 Air cleaner discharge valve Empty dust discharge valve 1 by pressing apart lips of discharge as indicated by arrows. Clean the discharge slot from time to time. Remove any caked dirt by pressing together upper section of valve. Filter cartridges ...
  • Page 24 To change the belts,  Slacken off bolts 1, 2 and 3.  Adjust the alternator 4 in the direction of arrow by turning the bolt 3.  Remove and replace the belt.  Adjust alternator 4 against direction of arrow by turning bolt 3, until correct belt tension is achieved.

  • Page 25: Faults: Causes And Cures

    7 Faults: causes and cures 7.1 Fault-finding procedures Should any fault occur during the use of the machine, turn it off. Let only qualified staff make any intervention other than the one described in the previous section. 7.2 Trouble-shooting guide Trouble Possible source Resolution...

  • Page 26: Customer Service

    In the case of a warranty is claim, the part must always be returned for evaluation. Spare parts for the engine can be ordered with the manufacturer of the engine or with their dealer, which is often quicker and cheaper. This machine has been manufactured by Saint-Gobain Abrasives S.A. 190, Bd. J.F.Kennedy L- 4930 BASCHARAGE Grand-Duché...
  • Page 27 Free fax : 0800 622 385 e-mail: sales.nlx@saint-gobain.com e-mail : nortondiamonduk@saint-gobain.com Germany Italy Saint-Gobain Diamond Products GmbH Saint-Gobain Abrasivi S.p.A. Birkenweg 45-49, Via per Cesano Boscone, 4 D-50389 WESSELING I-20094 CORSICO-MILANO Tel : (02236) 8911 0 Tel: 0039 02 44 851...
  • Page 28 Saint-Gobain Abrasives 190, Bd. J. F. Kennedy L-4930 BASCHARAGE LUXEMBOURG Tel: ++352 50401-1 Fax: ++352 501633 e-mail: sales.nlx@saint-gobain.com...

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