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We are still manufacturing and shipping products. Thank you for your support. Last Updated: Mar 24,
I N S T A L L I N S T R U C T I O N S F O R 7 6 - 6 0 0 0
PART#: 76-6000
S
PR I N T
Helmet Particle Separator
Thank you for purchasing your new S&B Filters Helmet Particle Separator. If at any time you need
additional assistance with installation or have any other questions or comments, feel free to call
our customer support team at 909-947-0015.
You can also take advantage of our live chat at www.sbfilters.com and connect with an S&B
representative immediately. We hope you enjoy your new S&B Filters product and thank you for
your continued support.
Tools Required
4mm Hex Key
5mm Hex Key
13mm Wrench or Socket Wrench
Thread Locker Use
We have provided a small tube of thread locker in your kit. Whenever you see the symbol above
on a step of the instructions apply 1 small drop of the thread locker to the threads of the screws
or bolts. This will keep your hardware from vibrating loose during rough driving. If the hardware
ever needs to be removed, do so slowly to avoid having the inserts strip out from the plastic.
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Summary of Contents for S&B Filters 76-6000
- Page 1 We are still manufacturing and shipping products. Thank you for your support. Last Updated: Mar 24, 2020 I N S T A L L I N S T R U C T I O N S F O R 7 6 - 6 0 0 0 PART#: 76-6000 PR I N T Helmet Particle Separator Thank you for purchasing your new S&B Filters Helmet Particle Separator.
- Page 2 Fresh Air Hose Kit Various Sizes (https://www.sbfilters.com/particle-separator/accessories/hose-kit) Hose Hanger Kit Various Sizes (https://www.sbfilters.com/particle-separator/accessories/hanger-kit) Strap Kit Various Sizes (https://www.sbfilters.com/particle-separator/accessories/strap-kit) Warnings This equipment should be installed, adjusted, and serviced by personnel familiar with the construction and operation of this type of equipment and the hazards involved. failure to observe this precaution could result in severe injury.
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Page 3: Parts List
• Disconnect product from power source before servicing. Product is designed to filter approximately 99% of solid particulate, such as dirt and dust. No filtration device is 100% effective, and users may still experience distribution of dirt/dust within their helmet. To minimize this experience, ensure connection of the product to user helmet at either of three locations. -
Page 4: Installation Steps
INSTALLATION STEPS Before you Start • Please read the entire product guide before proceeding. • Ensure all components listed above are present. • If you are missing any of the components, call the S&B Customer Support Team at (909) 947- 0015. - Page 5 S T E P 1 Determine where you want to mount the Helmet Particle Separator. The intake can face forwards or backwards, but it needs to be mounted horizontally, with the Exhaust Fan pointing straight down. It is recommended to mount the Helmet PS in an orientation where there is less dust entering the vortex separators.
- Page 6 S T E P 2 Install the Adapters (B) onto the Helmet Particle Separator Assembly (A) with the Screws (D), Washers (C), and Thread Locker (O), then tighten. Tool Needed:...
- Page 7 S T E P 3 Install the L Brackets (E) onto the Adapters with the Screws (G), Washers (F), and Thread Locker (O), selecting the proper angle and orientation based on the desired location for the Particle Separator, then tighten. Tool Needed: 5mm Hex Key...
- Page 8 S T E P 4 Slide the Straps (sold separately) over roll cage. Wrapping a small parts bag around the roll cage will make sliding the strap over the roll cage easier and help protect the roll cage from scratches.
- Page 9 S T E P 5 Install the Pivot Bodies (H) with the Screws (I), Washers (F), and Locknuts (J). Snug the straps up, but do not fully tighten, leave the straps loose enough so they can be slid side to side and rotated.
- Page 10 S T E P 6 Install the L Brackets (E) onto the Pivot Bodies (H) using the Screws (G) and Washers (F), and Thread Locker (O), then tighten. Tool Needed: 5mm Hex Key.
- Page 11 S T E P 7 Once you are satisfied with the position of the Particle Separator, tighten the Straps, double check that all mounting screws and nuts are tight and that they are securely mounting the Particle Separator on the roll cage. Tools Needed: 13mm Wrench, 5mm Hex Key.
- Page 12 S T E P 8 Familiarize yourself with the Wire Harness (K). It has a red Power Wire (BATT), a black Ground Wire (GND), an orange Accessory Wire (ACC), dual Fan Connectors, and labeled female spade terminals for the supplied Rocker Switch.
- Page 13 S T E P 9 The Power, Ground, and Accessory Wire go to the corresponding posts of the vehicle buss bar. If you don’t have a buss bar, the Power and Ground can go to the battery, and the Accessory wire can go to a keyed power source.
- Page 14 S T E P 1 0 Cut a 13/16” by 1 7/16” hole in the desired mounting location for the Rocker Switch. Use a file to slowly open up the hole for a precise fit. Plug the female spade terminals into the corresponding male spades on the Toggle Switch.
- Page 15 S T E P 1 1 Route the Fan Connectors up to the particle separator and plug them in. There are 2 fans in the Helmet Particle Separator, the scavenge fan that separates the dust, and the blower fan that forces fresh air into your helmet, the connectors are identical.
- Page 16 S T E P 1 2 Double check to make sure all connectors are plugged in and secured. Turn the ignition and switch on and make sure air is blowing out the blower and exhaust ports of the Particle Separator. If the exhaust fan does not turn on, double check your electrical wiring.
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