Summary of Contents for Highway Equipment Company NEW LEADER NL450C
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The NL450C includes the L5034G4 & the TR3000. L5034G4 SERIAL NUMBER _______________________ TR3000 SERIAL NUMBER ________________________ MANUAL NUMBER: 307306-C EFFECTIVE 11/2015 1330 76TH AVE SW CEDAR RAPIDS, IA 52404-7052 PHONE (319) 363-8281 | FAX (319) 286-3350 www.highwayequipment.com Copyright 2009 Highway Equipment Company, Inc.
We urge you to protect your investment by using genuine HECO parts and our authorized dealers for all work other than routine care and adjustments. Highway Equipment Company reserves the right to make alterations or modifications to this equipment at any time. The manufacturer shall not be obligated to make such changes to machines already in the field.
NOTE: process. The need for safety cannot be stressed strongly enough in this manual. At Highway Equipment Company, we urge you to make safety your top priority when operating any equipment. We firmly advise that anyone allowed to operate this machine be thoroughly trained and tested, to prove they understand the fundamentals of safe operation.
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NEW LEADER NL450C SAFETY CONTINUED HEADER MAINTENANCE INSTRUCTIONS 1. Keep safety decals and signs clean and legible at all times. 2. Replace safety decals and signs that are missing or have become illegible. 3. Replaced parts that displayed a safety sign should also display the current sign. 4.
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NEW LEADER NL450C SAFETY DECALS L5034G4 HEADER 307306-C Please Give Part No., Description Page Rev. A & Unit Serial No.
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NEW LEADER NL450C SAFETY DECALS L5034G4 CONTINUED HEADER Please Give Part No., Description 307306-C Page Rev. A & Unit Serial No.
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NEW LEADER NL450C SAFETY DECALS TR3000 HEADER 307306-C Please Give Part No., Description Page Rev. A & Unit Serial No.
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NEW LEADER NL450C GENERAL SAFETY RULES HEADER OPERATION SECTION 1. Before attempting 6. Stay clear of any moving to operate this unit, members, such read and be sure shafts, couplings and understand universal joints. Make operation adjustments in small maintenance steps, shutting down manual.
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Replacement enough cause decals can be ordered from your dealer’s parts department or from Highway Equipment Company burns. DO NOT by calling (319) 363-8281. work on system that is hot. Wait until oil has cooled.
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NEW LEADER NL450C GENERAL SAFETY RULES HEADER MAINTENANCE SECTION 1. Maintenance includes all 7. Some parts lubrication, inspection, assemblies adjustments (other quite heavy. Before than operational control attempting adjustments such unfasten any heavy feedgate openings, part or assembly, conveyor speed, etc.) arrange to support part replacement, repairs...
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NEW LEADER NL450C GENERAL SAFETY RULES HEADER MAINTENANCE SECTION CONTINUED 11. When batteries being charged discharged, they generate hydrogen and oxygen gases. This combination of gases is highly explosive. DO NOT SMOKE around batteries—STAY AWAY FROM FLAME—don’t check batteries by shorting terminals as the spark could cause an explosion.
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NEW LEADER NL450C GENERAL SAFETY RULES HEADER INSTALLATION SECTION 1. Follow connection instructions in the Installation section of this manual. If mounting conditions require deviation from these instructions refer to factory. 2. When making the installation, be sure that the lighting meets Federal Motor Vehicle Safety Standard (FMVSS) No.
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NEW LEADER NL450C HEADER NOTES: 307306-C Please Give Part No., Description Page Rev. A & Unit Serial No.
NEW LEADER NL450C GENERAL DESCRIPTION HEADER The Model NL450C is a L5034G4 spreader mounted on the TR3000 trailer. It is intended for spreading feedlot composted manure, waste water sludge, industrial waste, paper mill waste, compost, marl, poultry litter and fly ash.
NEW LEADER NEW LEADER NL450C INSTALLATION INSTRUCTIONS CONTINUED HEADER IMPLEMENT PREPARATION AND CONNECTION Make sure area is clear between the tractor and implement when backing up to WARNING implement. DO NOT wear loose clothing. Keep hands and other body parts away from connecting WARNING parts of tractor and implement.
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NEW LEADER NL450C INSTALLATION INSTRUCTIONS CONTINUED HEADER Connect Implement 1. Check visible wear and make sure hitch and draw pin are clear of debris and dirt. 2. Raise hitch by turning the jack handle to extend the jack. 3. Pull out draw pin on tractor hitch. (Figure 1) 4.
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NEW LEADER NEW LEADER NL450C INSTALLATION INSTRUCTIONS CONTINUED HEADER Figure 8 Figure 9 10. Attach PTO driveline to tractor PTO. a. Inspect, clean and lube PTO and PTO driveline. b. Inspect all shields, make sure they are in proper working order. c.
NEW LEADER NL450C INSTALLATION INSTRUCTIONS CONTINUED HEADER SPINNER INSTALLATION See L5034G4 Spread Pattern Installation Instructions at www.highwayequipment.com, then Support, then Operators Manuals, then Fertilizer Spreader Manuals. SPINNER SENSOR The spinner sensor must be mounted under the right-hand spinner disc in holes provided. Rotate disc so one of the cap screws is directly above the sensor.
NEW LEADER NEW LEADER NL450C INITIAL START-UP HEADER Become familiar with the General Operating Procedures section before preforming the initial field testing. The following procedure is a guide: 1. Field test over any suitable course which allows implement to be pulled at speeds to be used while spreading. 2.
NEW LEADER NL450C FIELD TESTING HEADER The following procedure is a guide: 1. Make sure unit has been properly serviced and is in good operating condition. Field test unit prior to first use, prior to each spreading season’s use, and following overhaul or repair work, to verify that all components and systems are functioning properly.
NEW LEADER NL450C GENERAL OPERATING PROCEDURES HEADER 1. Make sure unit has been properly serviced and is in good operating condition. Field test unit prior to first use, prior to each spreading season’s use, and following overhaul or repair work, to verify that all components and systems are functioning properly.
NEW LEADER NL450C GENERAL OPERATING PROCEDURES CONTINUED HEADER TIRE PRESSURE AND TRANSPORT SPEEDS Proper air pressure achieves maximum tire performance. The TRAILER TIRE following table should be used as a guide. ROAD SPEED TABLE Tire Max Road Max Gross Drive at a reasonable and safe speed Pressure Speed Combined...
NEW LEADER NL450C HEADER GENERAL OPERATING PROCEDURES CONTINUED REAR PULLING LUGS Do not pull implement sideways—always pull straight. Always disconnect tractor from implement NOTICE! before using rear lugs. Otherwise, damage to implement may occur. NOTICE! Failure to raise jack before pulling stuck implement will destroy jack. If the implement gets stuck, attempt to dislodge the implement by powering the...
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NEW LEADER NL450C GENERAL OPERATING PROCECURES CONTINUED HEADER Maximum Hitch Angles & Walking Beam Travel DO NOT bottom out suspension. Damage may occur to implement. The manufacturer CAUTION will not be liable for damage to implement due to improper usage. 17°...
NEW LEADER NL450C LUBRICATION AND MAINTENANCE HEADER PREVENTATIVE MAINTENANCE PAYS! The handling and spreading of compost is a most severe operation with respect to metal corrosion. Establish a frequent, periodic preventative maintenance program to prevent rapid damage to spreading equipment. Proper cleaning, lubrication and maintenance will give you longer life, more satisfactory service and more economical use of your equipment.
NEW LEADER NL450C LUBRICATION AND MAINTENANCE CONTINUED HEADER HOSE ROUTING WRONG RIGHT WRONG RIGHT 1. Use elbows and adapters in the installation to relieve 2. Install hose runs to avoid rubbing or abrasion. strain on the assembly, and to provide easier and Clamps are often needed to support long runs of neater installations that are accessible for inspection hose or to keep hose away from moving parts.
NEW LEADER NL450C LUBRICATION AND MAINTENANCE CONTINUED HEADER HYDRAULIC HOSE Hose assemblies in operation should be inspected frequently for leakage, kinking, abrasion, corrosion or other signs of wear or damage. Worn or damaged hose assemblies should be replaced immediately. Testing should be conducted in approved test stands with adequate guards to protect the WARNING operator.
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NEW LEADER NL450C LUBRICATION AND MAINTENANCE CONTINUED HEADER The conveyor will move away from the bottom panel if material accumulates under the conveyor or on the sprockets. The more material that accumulates, the closer the chain will come to the chain NOTICE! shields.
NEW LEADER NL450C LUBRICATION AND MAINTENANCE CONTINUED HEADER SPINNER SENSOR Do not use stainless steel hardware for sensor readings. Using stainless steel hardware may cause NOTICE! improper sensor RPM readings. The spinner sensor must be mounted under the right-hand spinner disc in holes provided. Rotate disc so one of the cap screws is directly above the sensor.
NEW LEADER NL450C LUBRICATION AND MAINTENANCE CONTINUED HEADER TRAILER - TR3000 BRAKES Perform maintenance on level surface with wheels blocked. There is no parking brake WARNING! on the TR3000. Block the wheels prior to unhitching or any maintenance of the TR3000. Uncontrolled movement of the trailer could cause death or serious injury.
NEW LEADER NL450C LUBRICATION AND MAINTENANCE CONTINUED HEADER TIRES Pressure and Load NOTICE! Inspect tires and wheels daily for wear and/or loose hardware. Service of tires and rims can be dangerous. Follow all safety rules. Only specialized WARNING personnel should mount tires. Use proper equipment and procedures. Damaged tires can explode causing injury.
NEW LEADER NL450C LUBRICATION AND MAINTENANCE CONTINUED HEADER 7. Install hardened spacer and nuts, finger-tight, at 12 o’clock and 6 o’clock positions. Rotate wheel 180° and make sure wheel is fully seated against drum. Repeat as needed. Install spacers and nuts 8.
Extreme environments or dirty conditions may require the use of different oils. Consult your New Leader dealer or the Product Support Department at Highway Equipment Company for systems operating outside normal conditions. Ideal Oil Operating Temperature 115-158°F (46-70°...
NEW LEADER NL450C L5034G4 LUBRICATION AND MAINTENANCE HEADER CHART The spreader should be regularly lubricated with the lubricants recommended in this manual in accordance with the following chart: SPREADER LOCATION PLACES METHOD FREQUENCY 1. PTO Driveline (Figure 23) Grease Gun a.
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NEW LEADER NL450C L5034G4 LUBRICATION AND MAINTENANCE HEADER CHART CONTINUED See Lubricant and Hydraulic Oil Specifications for types of lubricants and oil to be used. 1d, 1f Figure 23- PTO Driveline - Slip Yoke & Universal Joint Figure 24 - Hydraulic System - Reservoir, Cooler &...
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NEW LEADER NL450C L5034G4 LUBRICATION AND MAINTENANCE HEADER CHART Figure 27 - Conveyor - Chain Oiler Figure 28 - Conveyor - Gear Case Figure 29 - Spinner - Grease Zerks - Shaft & Jack Please Give Part No., Description 307306-B &...
NEW LEADER NL450C TROUBLESHOOTING CONTINUED L5034G4 CONVEYOR SELECTION CHART This chart is to help determine which conveyor is best for specific applications. Find the closest description of the type of material to be spread.* • X indicates the preferred conveyor. •...
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NEW LEADER NL450C TROUBLESHOOTING CONTINUED • Symptom: Spinner motors do not turn when spinner control valve is in running position. See reasons 1, 2, 3, 4, 5, 7 & 21. • Symptom: Spinners turn but conveyor does not run in manual mode. See reasons 6, 8, 9, 10 & 21. •...
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NEW LEADER NL450C TROUBLESHOOTING CONTINUED Reason: Correction: 5. Worn pump. With flow meter arranged to check relief valve setting, open load valve fully. Read flow rate with engine running at field operating speed. Close load valve until pressure reads 2000 PSI (1378 bar).
NEW LEADER NL450C STANDARD TORQUES NATIONAL COARSE (NC) CAPSCREWS CAP SCREW GRADE IDENTIFICATION - MARKINGS ON HEAD SAE GRADE 2 NO MARKINGS SAE GRADE 5 THREE MARKS - 120 DEGREES APART SAE GRADE 8 SIX MARKS - 60 DEGREES APART USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS.
NEW LEADER NL450C SERIAL TAGS Figure 37 - TR3000 Serial Tag Figure 38 - L5034G4 Serial Tag Please Give Part No., Description 307306-B & Unit Serial No. Page Rev. A...
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NEW LEADER NL450C NOTES 307306-B Please Give Part No., Description Page Rev. A & Unit Serial No.
Highway Equipment Company. If your claims are not being handled (by the transportation company) to your satisfaction, please call the Parts Manager at Highway Equipment Company (319-363-8281) for assistance. In the parts list the following symbols and abbreviations stand for: * - Not Shown AR –...
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NEW LEADER NL450C FEEDGATE HEADER 13-15 8-11 8,9,11,12 307306-C Please Give Part No., Description Page Rev. A & Unit Serial No.
NEW LEADER NL450C CONVEYOR COVER HEADER ITEM PART NO. DESCRIPTION 308379 Guard - Front Top 308380 Guard - Front Bottom 36408 Bolt - Carriage, 3/8-16NC x 1 SS 36425 Washer - Flat 3/8 SS 36420 Washer - Lock 3/8 SS 36414 Nut - Hex 3/8-16NC SS 308191...
NEW LEADER NL450C BREATHER TUBE - GEAR CASE HEADER SINGLE PINION GEARCASE ITEM PART NO. DESCRIPTION 306891 Fitting - 4-2 630202K 9005-0-7761 Tubing - 1/4 OD Air Brake Black 1.5 ft 307306-C Please Give Part No., Description Page Rev. A &...
NEW LEADER NL450C ENCODER HEADER ENCODER REMOVED ITEM PART NO. DESCRIPTION 303994 Encoder – 180 with Hardware 310601 Coupler - Rate Sensor SS 310603 Screw - Set 1/4-20NC x 1/4 SS 81949 Bracket - Sensor, Idler Mount 2696 Collar - Set 1” Please Give Part No., Description 307306-C Page Rev.
NEW LEADER NL450C CONVEYOR CHAIN OILER HEADER 5, 6,16, 30 307306-C Please Give Part No., Description Page Rev. A & Unit Serial No.
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NEW LEADER NL450C CONVEYOR CHAIN OILER CONTINUED HEADER ITEM PART NO. DESCRIPTION 306066 Tank - Assembly, Includes 1-13 305754 Tank – Weldment 306657 Elbow 304409 Mount - Pump 304390 Pump - Assembly with Connector 304834 Pump - Diagram 1.1 GPM 30 PSI 303730-AB Connector - FEM Socket Sealed 303730-CC...
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NEW LEADER NL450C CONVEYOR CHAIN OILER CONTINUED HEADER ITEM PART NO. DESCRIPTION 306649 Nozzle - Mount Assembly 304839 Angle - Weldment Nozzle Mount 306650 Body - Male Nozzle Brass 306651 Strainer - Check Valve 306652 Plate - Orifice SS 306654 Nozzle - Even Flat Spray SS 306653 Cap - Nozzle...
NEW LEADER NL450C SPINNER DIVIDER, GUARD & SHIELDS HEADER Guards are intended to reduce hazard of entanglement with machinery and injury. All WARNING guards must be installed per this drawing before spreader is put into operation. ITEM PART NO. DESCRIPTION 305309 Divider –...
NEW LEADER NL450C 34” HYDRAULIC FANS HEADER 307306-C Please Give Part No., Description Page Rev. A & Unit Serial No.
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NEW LEADER NL450C 34” HYDRAULIC FANS CONTINUED HEADER ITEM PART NO. DESCRIPTION 304895 34” Fan Assembly, Includes 1-59 304899 34” Fan – LH Assembly, Includes Items 8, 49-54 304900 34” Fan – RH Assembly, Includes Items 8, 50-55 304911 Plate – Weldment Back 305945 Motor –...
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NEW LEADER NL450C 34” HYDRAULIC FANS CONTINUED HEADER ITEM PART NO. DESCRIPTION *36422 Washer – Lock 1/2 SS *36416 Nut – Hex 1/2-13NC SS 304906 Hose Assembly 87110 Decal – Scale 98319 Decal - Patent 302449 Fitting – 16-16 S1040-38 Non Standard 302160-AB Valve –...
NEW LEADER NL450C RESERVOIR & COOLER HEADER 307306-C Please Give Part No., Description Page Rev. A & Unit Serial No.
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NEW LEADER NL450C RESERVOIR & COOLER CONTINUED HEADER ITEM PART NO. DESCRIPTION 305054 Hydraulic Tank Assembly 43534 Indicator – Service 38575 Gauge – Sight & Temperature 36398 Cap Screw – 3/8-16NC x 1 SS 72054 Nut – Lock 3/8 SS 36424 Washer –...
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NEW LEADER NL450C HYDRAULICS HEADER 307306-C Please Give Part No., Description Page Rev. A & Unit Serial No.
NEW LEADER NL450C SIGHT WINDOW HEADER 2,3,4 ITEM PART NO. DESCRIPTION 302686 Window - Sight 5 x 12 42034 Nut - Lock 1/4 SS 36395 Cap Screw - 1/4-20 x 1 SS 36423 Washer - Flat 1/4 SS Please Give Part No., Description 307306-C Page Rev.
NEW LEADER NL450C LIGHTS 6,7,10 5,6,7 307306-C Please Give Part No., Description Page Rev. A & Unit Serial No.
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NEW LEADER NL450C LIGHTS CONTINUED ITEM PART NO. DESCRIPTION 305186 Kit - Reflective Farm Implement, Includes 11-13 305213 Guard - Tail Light 304 304704 Grommet - Super 45 304715 Light - Super 45 Amber 300150 Light STT Red 36393 Cap Screw - 1/4-20NC x 3/4 SS 36418 Washer - Lock 1/4 SS 36412...
NEW LEADER NL450C PUMP HYDRAULICS HEADER 13,14,15 1,3,5 12,14,15 2,4,5,7 11,14 14,19,20,21 Please Give Part No., Description 307306-A Page Rev. A & Unit Serial No.
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NEW LEADER NL450C PUMP HYDRAULICS CONTINUED HEADER ITEM PART NO. DESCRIPTION 304921 Hydraulic Pump 304921-AZ Pump - Service Kit 305173 Support - Pump 20131 Cap Screw - 1/2-13 x 2 20128 Cap Screw - 1/2-13NC x 1-1/4 20680 Nut - Lock 1/2-13NC 20682 Nut - Lock 5/8-11NC 20695...
NEW LEADER NL450C HYDRAULIC BRAKES HEADER 38,45 29,40,47 28,39,44 30,46 1,48,61,62 Please Give Part No., Description & Unit Serial No.
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NEW LEADER NL450C HYDRAULIC BRAKES CONTINUED HEADER ITEM PART NO. DESCRIPTION 20643 Nut - Hex 5/16-18NC 301338 Tube - 1/4 72” 21655 Grommet - Rubber 1-1/2 304925 Spindle 304926 Hub - Assembly See Wheels & Tires section for Hub Assembly parts. 304933 Cam - Shaft LH 304934...
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NEW LEADER NL450C HYDRAULIC BRAKES CONTINUED HEADER ITEM PART NO. DESCRIPTION 304928-AA Brake - Shoe 304928-AB Roller 304928-AC Retainer - Roller 304928-AD Pin - Anchor 304928-AE Retainer - Spring Return 304928-AF Spring - Return 304928-AG Retainer - Spring 304936 Bearing - Cone 759 304937 Bearing - Cone 740 304938...
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NEW LEADER NL450C HYDRAULIC BRAKES CONTINUED HEADER ITEM PART NO. DESCRIPTION 20036 Cap Screw - 5/16-18NC x 1 20129 Cap Screw - 1/2-13NC x 1-1/2 58560 Cap Screw - 3/4-10 x 7 89545 Cap Screw - 1NC x 7 305702 Cap Screw - 1-8NC x 4-1/2 20711 Washer - Lock 5/16...
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