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ULTRASONIC PROCESSOR
Part No. VC50
OPERATION MANUAL
Sonics & Materials, Inc.
53 Church Hill Road
Newtown, CT 06470 USA
Phone: 203.270.4600
info@sonics.com
www.sonics.com
Rev. 8-21

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  • Page 1 ULTRASONIC PROCESSOR Part No. VC50 OPERATION MANUAL Sonics & Materials, Inc. 53 Church Hill Road Newtown, CT 06470 USA Phone: 203.270.4600 info@sonics.com www.sonics.com Rev. 8-21...
  • Page 2: Table Of Contents

    4. PRINCIPLES OF OPERATION ................7 5. DESCRIPTIONS OF COMPONENTS / FUNCTIONS OF CONTROLS ....8 5.1. VC50 SYSTEM ....................8 5.2. VC50 FRONT PANEL ..................8 5.3. VC50 REAR PANEL ..................8 5.4. FUNCTIONS OF KEYS CONTROLS AND CONNECTORS ......9 5.5.
  • Page 3: Warranty

    WARRANTY Your Ultrasonic Processor is warranted and backed by the manufacturer for a period of 3 years from the date of shipment against defects in material and workmanship under normal use as described in this instruction manual. During the warranty period, the manufacturer will, at its option, as the exclusive remedy, either repair or replace without charge for material and labor, the part(s) which prove to be defective, provided the unit is returned to us properly packed with all transportation charges prepaid.
  • Page 4: Warnings

    WARNINGS Please read the manual in its entirety. Necessary instruction and guidance are provided to help ensure the successful operation of this device. Observe the following: High voltage is present in the power supply, converter and high frequency cable. There are no user-serviceable ...
  • Page 5: Specifications

    SPECIFICATIONS AC Adapter Input Voltage 90 VAC - 264 VAC @ 50/60 Hz 1.5A Output Voltage 24V DC, 3.75A Rated Power 90 Watts Power Supply Input Voltage 24 VDC Rated Power 50 Watts Weight 3 lbs. (1.36 Kg) Dimensions 8"W x 7.5"L x 5.75"H 200mm x 190mm x 146mm Output Voltage 250 VRMS...
  • Page 6 Environmental Pollution Degree Installation Category Operating Limits Temperature: 41 - 104ºF (5 - 40ºC) Relative Humidity 10 - 95% (Non Condensing) Altitude: 6,651 ft. (2000 m) Temperature: 35 -120 ºF (2 - 49 ºC) Shipping/Storage Relative Humidity 10 - 95% (Non Condensing) Ambient Pressure Extremes: 40,000 ft.
  • Page 7: Principles Of Operation

    PRINCIPLES OF OPERATION The ultrasonic electronic generator transforms DC line power to a 20 KHz signal that drives a piezoelectric converter/transducer. This electrical signal is converted by the transducer to a mechanical vibration due to the characteristics of the internal piezoelectric crystals. The vibration is amplified and transmitted down the length of the probe where the tip longitudinally expands and contracts.
  • Page 8: Descriptions Of Components / Functions Of Controls

    DESCRIPTIONS OF COMPONENTS / FUNCTIONS OF CONTROLS 5.1. VC50 SYSTEM Converter Cable Converter 1/8” Probe (#630-0422) Lab Stand with Clamp Power Supply (sold separately) 5.2. VC50 FRONT PANEL INTENSITY ON/OFF CONTROL switch KNOB 5.3. VC50 REAR PANEL Converter Cable DC Power Footswitch Connector Input...
  • Page 9: Functions Of Keys Controls And Connectors

    5.4. FUNCTIONS OF KEYS CONTROLS AND CONNECTORS FRONT PANEL ON Position – energizes the power supply. Power Switch OFF Position – de-energizes the power supply. Illuminates when the power supply is energized Amplitude Control Knob Controls the amplitude/intensity of vibrations at the probe tip REAR PANEL Footswitch Jack/Connector Connects to the optional footswitch cable.
  • Page 10: Converter Clamping

    5.5. CONVERTER CLAMPING Improper clamping can damage the system and void the warranty. Using a sound enclosure (part #830-00451) or stand (part #830-00460) will ensure a proper fit. Proper Clamping Improper Clamping Clamp and Stand Sound Enclosure Part no. 830-00451 Part no.
  • Page 11: Preparation For Use

    PREPARATION FOR USE INSPECTION Prior to installing the Ultrasonic Processor, perform a visual inspection to detect any evidence of damage which might have occurred during shipment. Before disposing of any packaging material, check it carefully for small items. The Ultrasonic Processor was carefully packed and thoroughly inspected before leaving our factory.
  • Page 12: Operating Instructions

    A loose probe may cause damage to the generator circuitry or parts of the converter and probe. Always use the wrenches supplied with the unit. 5. Small Ultrasonic Processors such as the VC50 should be operated in on and off pulses to prevent the converter from overheating. Overheating the converter can cause permanent damage, may crack the probe tip and will void the warranty.
  • Page 13: Operation

    7.3. OPERATION Continuous mode: 1. Ensure that the amplitude control knob is set to 0. 2. Set the converter and probe assembly in a stand or hold the converter in your hand. 3. Turn the unit on. 4. Immerse the probe tip half way into the sample. If the probe is immersed to an insufficient depth, air will be injected into the sample, causing the sample to foam.
  • Page 14: Maintenance

    MAINTENANCE It is recommended to periodically inspect the unit, both visually and physically, to ensure optimum and safe performance. This inspection should be scheduled as a routine maintenance procedure, done with the unit power OFF and with the unit unplugged from the AC power source.
  • Page 15: Attaching And Detaching Microtips

    8.2. ATTACHING AND DETACHING MICROTIPS 1. Disconnect probe from converter. Use the wrench set provided with the system. 2. Clean threaded stud. Use alcohol and a cotton swab to remove any debris on the threading of the connecting stud. Allow the alcohol to dry completely. 3.
  • Page 16: System Cleaning Instructions

    A probe being operated is damaged or worn past its useful life. If the problem persists after inspecting all of these, please contact Customer Service at service@sonics.com or 203-270-4600 for additional assistance or to replace a worn microtip or damaged part.
  • Page 17: Return Of Equipment

    Care should be exercised to provide adequate packing to insure against possible damage in shipment. The Ultrasonic Processor should be sent to the address below with all transportation charges prepaid and return of shipment indicated. RMA # ------- Sonics & Materials, Inc. 53 Church Hill Road Newtown, CT 06470 USA Important The user must certify that the ultrasonic processor and/or the accessories returned for repair are free of any biohazardous or radioactive material and are safe for handling.
  • Page 18: Safety Certification Form

    SAFETY CERTIFICATION FORM Items being returned: ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ Please check only one item below: ___ The equipment was never used or exposed to any radiological, biological or chemical agents and is safe to handle, use or dispose of. ___ The equipment was used but not in conjunction with or exposed to any radiological, geological or chemical agents and is safe to handle, use, or dispose of.
  • Page 19: Frequently Asked Questions

    FREQUENTLY ASKED QUESTIONS Probe Size vs. Sample Volume Selecting the proper size probe is a critical factor when sonicating a sample. The sample volume to be processed must correlate with the tip diameter. Each probe has a recommended sample volume range. This range may overlap with other probes. For example, the 1/8” probe is recommended for approximately 1-15ml.
  • Page 20 Ultrasonic processing causes the liquid temperature to elevate especially with small volumes. Pulsed sonication is always recommended. The addition of an ice bath or recirculating chiller to cool the sample vessel is strongly suggested. See website for more details and additional information: www.sonics.com Page 20 of 20...

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