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Harman JBL FLIP 4 Service Manual

Harman JBL FLIP 4 Service Manual

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(S/N starting with AN)
Flip 4
Portable Wireless Stereo Speaker with passive bass radiators, 3000 mAh battery for 12 hours of
playing time and charging of other devices through USB, and IPX7 waterproof.
SKU:
JBLFLIP4BLK , JBLFLIP4GRY, JBLFLIP4RED, JBLFLIP4BLU, JBLFLIP4TEL, JBLFLIP4WHT
JBLFLIP4BLKAM, JBLFLIP4GRYAM, JBLFLIP4REDAM, JBLFLIP4BLUAM, JBLFLIP4TELAM, JBLFLIP4WHTAM
Released by Global Quality
CONTENTS
Technical Specifications
Safety Instruction, Warning & Notes
Dismantling Instruction
Set Block Diagram
Schematic & Layout Diagrams Set
Mechanical Exploded View
Packaging Exploded View
Spare Parts List
Revision List
harman/kardon, Inc.
Service Manual
2
3
6
13
14
28
29
30
33
Ver. 1.5 Mar. 2019

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Summary of Contents for Harman JBL FLIP 4

  • Page 1 JBLFLIP4BLKAM, JBLFLIP4GRYAM, JBLFLIP4REDAM, JBLFLIP4BLUAM, JBLFLIP4TELAM, JBLFLIP4WHTAM CONTENTS Technical Specifications Safety Instruction, Warning & Notes Dismantling Instruction Set Block Diagram Schematic & Layout Diagrams Set Mechanical Exploded View Packaging Exploded View Spare Parts List Revision List Ver. 1.5 Mar. 2019 Released by Global Quality harman/kardon, Inc.
  • Page 2 ® mark and logos are registered trademarks owned by Bluetooth SIG, Inc. and any use of such marks by HARMAN HARMAN International Industries, Incorporated International Industries, Incorporated is under license. Other trademarks and trade names are those of their 8500 Balboa Boulevard, Northridge, CA 91329 USA www.jbl.com...
  • Page 3 Contact your local waste management officials for information NOTE: Changes or modifications not expressly approved regarding the environmentally sound collection, recycling and by Harman could void the user’s authority to operate the disposal of used batteries. equipment. To remove the batteries from your equipment or remote...
  • Page 4 Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1.
  • Page 5 SAFETY PRECAUTIONS The following check should be performed for the continued protection of the customer and service technician. LEAKAGE CURRENT CHECK Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.).
  • Page 6 Disassembly Procedure TOOL LIST Item Description Remark Screw driver(small) Screw driver(middle) II Itype Knife knife(wrapped by tape) Electrical screw driver Soldering iron S/N INDICATION (IF VENDOR >=2) S/N LABEL LOCATION ON XXXX STARTING WITH II AN II...
  • Page 7 Dismantling Instruction Pictures 2. Open the cloth network carefully 1. Open the cloth network carefully 3. Take off four screws as showed by Knife following the direction. by Knife following the direction. beside left and right cover Note : firstly open the front cloth Note : keep the waterproof and network ,and then take off them.
  • Page 8 Dismantling Instruction Pictures Disconnect two connectors by Take off the two screws as Take off the 4pcs screws as soldering iron ,then take out the two showed, then unplug cable on the showed, then take out usb cover speakers board ,then take out battery Take off two cables Unplug the cable on the USB...
  • Page 9 Dismantling Instruction Pictures Take out KEY board Take off the rubber button pad Take out KEY board. Unplug the FFC cable and take...
  • Page 10 Assembly Procedure 16. Connect the FFC cable to the KEY board and LED board,then put in the cable though the hole. the board can fix the part . 17. Put the main board in the cabinet, and connect 4 cables, then connect usb board with 2 cables,and fix cover on the cabinet by 4pcs screws.
  • Page 11 Key Process for splash-proof or water-proof Process Step Reassembling Checkpoint Remark Step16 Screws must be fixed tightly;,FFC cable must be fixed evenly and tightly Step 17 Screws must be fixed tightly;,FFC cable must be fixed evenly and tightly Step 3 Keep the waterproof and breathable membrane intact 2017-1-23 CONFIDENTIAL...
  • Page 12 Potential scrap risk on materials Process Step p Material Part Number Step 1/2 Fabric grille Please refer to the SBOM St Step ep 3/6/7 St Step ep 3/6/7 3/6/7 3/6/7 Speak Speake e r r Step 12 Key board rubber button pad Step 14 LED board rubber button pad EVA A...
  • Page 13 System Block Diagram...
  • Page 14 Circuit Diagram-Main Board VCC_BT_OP BT_OP_REF VCC_switch_3V3 R709 R704 C765 C705 C704 C766 R710 C706 100NF 100NF 10UF 10UF AGND R706 OUT_1 R728 C707 R722 R725 R770 47pF R705 AGND R723 C770 1st_2dB AGND R724 C780 R726 R727 R730 R729 U10A C781 BT_SPK_LP C700...
  • Page 15 Circuit Diagram-Main Board VBAT_1 USB+5V R141 R142 R145 AGND AGND 220k ME2345A VBAT_DET DC_detect AGND C116 C117 R143 C127 VCC_BT VBAT_DCIN_DETECT 100K C122 R146 10NF R100 10NF MMBT3904 AGND 0 OHM R180 ATOM Mini RF CONN R149 100k Mark BT_module_RF_port 1: GGEC 0:TCL R181 VCC_switch_3V3...
  • Page 16 Circuit Diagram-Main Board C826 C829 68PF Bias1 Bias1 R810 R803 VCC_audio_3V3 R807 10.0K OHM 10.0K OHM 10.0K OHM 10.0K OHM C825 c810 R813 R801 1% c806 D803 OUT_1 D801 OUT_1 100K OHM 4.7UF 4.7UF VCC_audio_3V3 4.7UF 1N4148WS 1N4148WS 6.3V R802 VCC_audio_3V3 Bias1 R815...
  • Page 17 Circuit Diagram-Main Board VCC_switch_3V3 R136 VCC_IO_expander_3V3 AGND AGND R155 R156 C151 C152 4.7K 4.7K 100NF 100NF C135 AGND 100NF I2C_INT C134 /INT I2C_DAT AGND I2C_RESET I2C_CLK /RESET R616 AGND MMBT3904 R609 Phone Key red_led_battery (5-15)% R600 R154 BT Key white led battery(15-30%) R601 R608 Link key...
  • Page 18 Circuit Diagram-Main Board charge2_sys_5V charge_in_VCC R504 R423 C404 0.01ohm 5.36k AGND R404 100nF C511 R503 R516 0.01ohm R424 VCC_AMP_10V R414 ME4435 TP402 R502 0.01ohm MTB04N03 100uF/16V AGND C410 charge_in_5V +-20% MP16VL100MC5R7 AGND L501 C508 R501 AGND 330nF VBAT_1 0.01ohm 3428_SW Boost_10V R400 R410...
  • Page 19 Circuit Diagram-AUX Board J301 C803 C804 J310 ESD0402V18C15 ESD0402V18C15 CK3.5-97-04...
  • Page 20 Circuit Diagram-KEY+LED Board R193 VCC_3V3 JBL_Link_key C192 10nF AGND power R201 TP46 TP461 TP462 TP45 AGND R194 TP44 TP43 R190 R189 200 ohm 200 ohm TP42 R198 R197 R199 R200 white power Battery >75% white TP41 200 ohm 200 ohm BT blue LED TP40 BT blue LED...
  • Page 21 Circuit Diagram-KEY Board TP51 TP54 TP52 TP55 TP53 R191 AGND J100 BT_Key 0.5S-CX-6PWB R192 AGND R195 phone R196 AGND...
  • Page 22 Circuit Diagram-USB Board UN1159C-N1211-7H -A B 2B-PH-K-S CON600 J120 VBUS A1251WV-2P C800 C801 C802 AGND...
  • Page 23 7-10 Print-Layout-Main Board...
  • Page 24 7-11 Print-Layout-AUX Board...
  • Page 25 7-12 Print-Layout-KEY+LED Board...
  • Page 26 7-13 Print-Layout-USB Board...
  • Page 27 7-14 Print-Layout-KEY Board...
  • Page 28 Pos. MECHANICAL EXPLODED VIEW CAS32YP337SFBLACKL PASSIVE RADIATOR BLK L FLIP4 AN CAS32YP339SFREDL PASSIVE RADIATOR RED L FLIP4 AN CAS32YP341SFBLUEL PASSIVE RADIATOR BLU L FLIP4 AN CAS32YP343SFGRAYL PASSIVE RADIATOR GRY L FLIP4 AN CAS32YP345SFTEALL PASSIVE RADIATOR TEL L FLIP4 AN CAS32YP347SFWHITEL PASSIVE RADIATOR WHT L FLIP4 AN CAS32YP338SFBLACKR PASSIVE RADIATOR BLK R FLIP4 AN CAS32YP340SFREDR PASSIVE RADIATOR RED R FLIP4 AN...
  • Page 29 Packaging Exploded View 1.USB cable Specification bag 2.USB cable box 3.Specifcation 5.Specification box 7.Gift box bag 6.Gift box 9.Paper plate(top) 8.Paper plate(bottom)
  • Page 30 JBL FLIP4 AN SPARE PARTS LIST Pos. No. Description Usage CAS32YP337SFBLACKL PASSIVE RADIATOR BLK L FLIP4 AN CAS32YP339SFREDL PASSIVE RADIATOR RED L FLIP4 AN CAS32YP341SFBLUEL PASSIVE RADIATOR BLU L FLIP4 AN CAS32YP343SFGRAYL PASSIVE RADIATOR GRY L FLIP4 AN CAS32YP345SFTEALL PASSIVE RADIATOR TEL L FLIP4 AN CAS32YP347SFWHITEL PASSIVE RADIATOR WHT L FLIP4 AN CAS32YP338SFBLACKR PASSIVE RADIATOR BLK R FLIP4 AN CAS32YP340SFREDR...
  • Page 31 CDV1A021T38 KEY PCB RUBBER AN 08-FLP4K1-PW1 RUBBER POWER KEY FLIP4 TL CDZ1A010FLIP4BKL STRAP BLK FLIP4 AN CDZ1A011FLIP4GRY STRAP GRY FLIP4 AN CDZ1A012FLIP4RED STRAP RED FLIP4 AN CDZ1A013FLIP4BLE STRAP BLU FLIP4 AN CDZ1A014FLIP4TEL STRAP TEL FLIP4 AN CDZ1A015FLIP4WHT STRAP WHT FLIP4 AN CWC4G1A06G110B05J0 FFC CABLE (06P, 0.5MM ,110MM) FLIP4 AN CJJ2D050ZD JACK STEREO (3.5MM BLACK) FLIP4 AN...
  • Page 32 VPG1A1143AF GIFT BOX FLIP4GRY AN (3rd choice) CPN1A042 CORRUGATED BOARD FLIP4 AN...
  • Page 33 Version 1.5 * Some P/N and Pos. No. and Description on Exploded View corrected, add Pos. # 10 KEY PCB RUBBER. 2019-03...