Advertisement

Quick Links

Introduction
Thank you for having purchased our product. Please read
instructions on use in this manual as well as the safety
rules given in the attached booklet and follow them care-
fully to get the best performance from the plant and be sure
that the parts have the longest service life possible. This
manual will show you the best way to do any maintenance
jobs or repairs eventually needed by your plant to resolve
any eventual problems, we do however recommend our
customers to arrange to have maintenance and eventual
repairs done at our servicing centers as they have the right
equipment and the highly qualified personnel is constantly
updated. All our machinery and systems are subject to con-
tinual development. We must therefore reserve the right to
modify their construction and properties.
Description
The synergic multifunction NBM-500L power source, based
on the most modern IGBT based inverter technology with
digital control, allows high quality welding both in MIG/MAG,
and in Pulsed MIG on all materials and particularly on
stainless steel, aluminum and galvanized steel, by minimiz-
ing any reworking job after welding thanks to its spatter free
performance.
Technologically
advanced,
NBM-500L represents the ideal solution for any application
requiring high precision and repeatability of the achieved
results, by making this power source particularly suitable for
the most qualified jobs in any industrial application. The high
versatility of NBM-500L also achieves performances in
MMA welding.
The wire-feeder was designed for using all types of wire,
either solid or cored, and must only be used as part of the
welding generator and not for improper or any other use.
Technical data
The general technical data of the system are summarized in
Table 1
Table 2
Table 3
,
and
Operating features
NBM-500L
The main feature of the welding unit NBM-500L are:
• Innovative and user friendly design;
• Metallic main structure with shockproof plastic front
frames;
• Robust handles built into the chassis;
• Control panel protected against accidental impact;
• Synergic digital control of all the welding parameters;
• BURN BACK control. At the end of each weld, in any con-
dition and with any material, the digital control ensures a
perfect wire cut, prevents the typical "wire globule" from
forming and ensures correct arc restriking;
• Spatter free exceptional welding characteristics in both
MIG/ MAG, MIG Pulsed and MIG Dual Pulsed on any
material and with any gas;
• High welding performance in MMA mode striking;
robust
and
easy-to-use,
.
Model
Three phase feeding
50/60 Hz
Power supply: Z max
ohm
Current range
MIG MAG
ELECTRODE
Installation power
Open circuit voltage
Duty cycle at 100%
Duty cycle at 60%
Insulation class
Protection class
Dimensions
Weight
Model
Input voltage of feeder
Power output of feeder
motor
N° rolls
Wire diameter
Rated wire feeding
speed
Compatible wire types
Protection gas
Coolant
Maximum pressure
Insulation class
Motor and control pro-
tection grade
Dimensions
Weight
Model
Input voltage
Rated frequency
Power output
Capacity of tank
Maximum of flow
Maximum of pressure
Wave form control. Both welding parameters and pulse
wave form, digitally controlled by the microprocessor, are
monitored and modified every few microseconds in order
to keep the arc constantly precise and stable by com-
pensating for continuous changes in welding conditions
caused by torch movement and workpiece irregularity;
• Ability to store personalized welding programs;
• Monitoring and repetition of welding parameters;
• User friendly and easy-to-use selection and recalling of
NBM-500L
V
380
(*)
30-500 A / 16.5-40 V
30-500 A / 21.2-40 V
25.1(MMA)/25.1(MIG)
kVA
75-85V
V
A
350
A
500
F
IP 21
650*510*285
mm
kg
28.6
Wire Feeder
V
24
W
84
4
mm
0.8-1.6
m/min
2-21
Carbon steel
Stainless steel
Aluminium magnesium
Aluminium silicon
Carbon dioxide
Pure Argon
Argon-Carbon diox-
ide-Oxygen
Argon and Carbon dioxide
blends
Distilled water
bar
3,5
F
IP 21
mm
375*370*285
kg
13.2
Cooling unit
V
380
Hz
50-60
W
75
L
6
GPM
1.6
PSI
60
Table 1
Table 2
Table 3

Advertisement

Table of Contents
loading

Summary of Contents for JAVAC NBM-500L

  • Page 1 Weight 13.2 Table 3 Operating features NBM-500L Model Cooling unit The main feature of the welding unit NBM-500L are: Input voltage • Innovative and user friendly design; Rated frequency 50-60 • Metallic main structure with shockproof plastic front Power output frames;...
  • Page 2: Usage Limits

    How to lift up the system Strap the system safely and securely in the slings working from the bottom, then lift up from the ground. NBM-500L The welder has two handles to carry it around manually. Wire feeder The wire-feeder has a handle and a tray so that it can be hung up.
  • Page 3 CONNECTING THE WIRE-FEEDER/GENERATOR INTERCONNECTION CABLE This cable connects the welding machine to the wire-feeder. The delivery and return water tubes, used for cooling the torch of the welding machine, are part of the interconnection WARNING: Do not disconnect the wire-feeder until the cable and should be connected as follows: machine has been switched off (see paragraph “Alarm con- interconnection cable on generator side: connect up air plug...
  • Page 4 CONNECTION OF THE WELDING CABLES  Electrode welding (MMA) With the machine disconnected from the supply, connect the be used. Choosing the indications supplied by the electrode welding cables to the out terminals (positive and negative) of manufacturer, the welding cables must be as short as pos- the welder, connecting them to the gripper and the earth, sible, close to one other, and positioned at floor level or with the correct polarity provided for the type of electrode to...
  • Page 5: Loading Wire

    Loading wire • Open the side panel and fit the reel on the support so that the wire unrolls clockwise, and center the projecting ref- erence on the support with the relative hold on the reel. • Thread the end of the wire into the back guide (Pos. 1, Figure 4) on the drawing mechanism.
  • Page 6 Command and control units NBM-500L Figure 6 Figure 7 Pos. 1 Fast coupling reverse polarity. Pos. 5 Communication interface. Pos. 2 Fast coupling straight polarity. Pos. 6 Fast coupling straight polarity. Pos. 3 Communication interface. Pos. 7 AC36V output power.
  • Page 7 Command and control units wire feeder Figure 11 Figure 10 Pos. 3 Power switch. Pos. 1 Water shortage light. Pos. 4 Water tube. Pos. 2 Power indicator light. Pos. 5 Water tube.
  • Page 8 Control panel NBM-500L DUAL PULSED Figure 12  Page switching key (Pos.1) test wire feeding function. This key is used to switch pages among welding page、  Gas test key (Pos.6) welding mode page and program page; While system operates in GMAW mode or TIG mode, this key ...
  • Page 9 Connect up the welding cables following description in para- Before welding graph “Connecting up welding - ELECTRODE welding ca- bles”. WARNING: Before welding, check that the data on the power source plate correspond to the supply voltage and frequency. • Start up the welder by turning the switch on the back panel ...
  • Page 10: Special Functions

    from the setting to the welding phases and vice versa.  Welding mode Figure 14 Adjust the ENCODER knob and turn to GMAW Manual Figure 15 then press the ENCODER key to access this welding mode. The programs available for MIG-MAG (see paragraph “Synergic work procedures”) and adjustable parameters are When the machine operates in GMAW process, change used as a basis for this welding procedure through the...
  • Page 11 Figure 17 Figure 18 Inductance - Make the arc soft or hard. Establishing a new welding spot as follows: 2) Gas pre-flow - Supplies a quantity of extra gas, for a • Press the MEM key then enter the memory options given time set in the factory, before starting to weld (from 0 to page;...
  • Page 12: Welding Process

    Table 5 WELDING PROCESS WELDING MODE GMAW GMAW GMAW GMAW PARAMETER Spot Special 4T Manual synergic Single Dual √ √ √ √ √ √ √ √ Inductance √ √ √ √ √ √ √ √ Gas pre-flow √ √ √ √...
  • Page 13: General Failure

    Remote mode - In this mode, set the welding current and welding voltage by the panel of wire feeder; Maintenance Figure 21 NBM-500L WARNING: It is very important to remove all dust sucked into the machine by the fans, as the welders are completely electronic.
  • Page 14 lnstallation illustration STEP 1: Install the water tank STEP 2: Install the main engine STEP 3 Install the wire feeder...
  • Page 15 Figure 22 In the STEP 4 Connect the tube and cable • Pos.1, Pos.2, Pos.10, Pos.11 - Connect the water con- necters in same colour with one water tube; • Pos.3 - Connect the gas connecter to gas cylinder; • Pos.4, Pos.7 - Connect the two communication interface with communication cable;...

Table of Contents