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Table of Contents
Related Manuals for Hyundai Robex 210LC-9
Summary of Contents for Hyundai Robex 210LC-9
- Page 1 Robex 210LC-9 CRAWLER EXCAVATOR SERVICE MANUAL...
- Page 2 TABLE OF CONTENT FOREWORD 1. Structure 2. How To Read The Service Manual 3. Conversion Table SECTION 1 GENERAL Group 1 Safety Group 2 Specifications 1. Major Component 2. Specifications 3. Working Range 4. Weight 5. Lifting Capacities 6. Bucket Selection Guide 7.
- Page 3 2. Function SECTION 3 HYDRAULIC SYSTEM Group 1 Hydraulic Circuit Group 2 Main Circuit 1. Suction And Delivery Circuit 2. Return Circuit 3. Drain Circuit Group 3 Pilot Circuit 1. Suction, Delivery And Return Circuit 2. Safety Valve (safety Lever) 3.
- Page 4 5. Beacon Lamp And Cab Light Circuit 6. Wiper And Washer Circuit Group 3 Electrical Component Specification Group 4 Connectors 1. Connector Destination 2. Connection Table For Connectors SECTION 5 MECHATRONICS SYSTEM Group 1 Outline Group 2 Mode Selection System 1.
- Page 5 2. Diagnosing Procedure Group 2 Hydraulic And Mechanical System 1. Introduction 2. Drive System 3. Hydraulic System 4. Swing System 5. Travel System 6. Attachment System Group 3 Electrical System 1. When Starting Switch Is Turned On, Monitor Panel Display Does Not Appear 3.
- Page 6 SECTION 7 MAINTENANCE STANDARD Group 1 Operational Performance Test 1. Purpose 2. Terminology 3. Operation For Performance Tests Group 2 Major Component 1. Main Pump 2. Main Control Valve 3. Swing Device 4. Travel Motor 5. Rcv Lever 6. Rcv Pedal 7.
- Page 7 Group 6 Travel Device(type 1, Up To #0477) 1. Removal And Install 2. Travel Motor 3. Outline Of Disassembling 4. Outline For Assembling Group 6 Travel Device (type 2, #0488 And Up) 1. Removal And Install 2. Travel Motor 3. Disassembling 4.
- Page 8 This section shows bolt specifications and standard torque values needed when mounting components to the machine. The specifications contained in this shop manual are subject to change at any time and without any advance notice. Contact your HYUNDAI distributor for the latest information. Find manuals at https://best-manuals.com...
- Page 9 Revised edition mark( Any additions, amendments or other changes will When a manual is revised, an edition mark is be sent to HYUNDAI distributors. recorded on the bottom outside corner of the Get the most up-to-date information before you pages.
- Page 10 3. CONVERSION TABLE 3. CONVERSION TABLE Method of using the Conversion Table The Conversion Table in this section is provided to enable simple conversion of figures. For details of the method of using the Conversion Table, see the example given below. Example Example Method of using the Conversion Table to convert from millimeters to inches...
- Page 11 Millimeters to inches Millimeters to inches 1mm = 0.03937in 0.039 0.079 0.118 0.157 0.197 0.236 0.276 0.315 0.354 0.394 0.433 0.472 0.512 0.551 0.591 0.630 0.669 0.709 0.748 0.787 0.827 0.866 0.906 0.945 0.984 1.024 1.063 1.102 1.142 1.181 1.220 1.260 1.299 1.339...
- Page 12 Liter to U.S. Gallon Liter to U.S. Gallon = 0.2642 U.S.Gal 0.264 0.528 0.793 1.057 1.321 1.585 1.849 2.113 2.378 2.642 2.906 3.170 3.434 3.698 3.963 4.227 4.491 4.755 5.019 5.283 5.548 5.812 6.6076 6.340 6.604 6.869 7.133 7.397 7.661 7.925 8.189 8.454...
- Page 13 kgf m to to lbf lbf ft ft 1kgf m = 7.233lbf ft 14.5 21.7 28.9 36.2 43.4 50.6 57.9 65.1 72.3 79.6 86.8 94.0 101.3 108.5 115.7 123.0 130.2 137.4 144.7 151.9 159.1 166.4 173.6 180.8 188.1 195.3 202.5 209.8 217.0 224.2...
- Page 14 kgf/cm kgf/cm to to lbf/in lbf/in 1kgf / cm = 14.2233lbf / in 14.2 28.4 42.7 56.9 71.1 85.3 99.6 113.8 128.0 142.2 156.5 170.7 184.9 199.1 213.4 227.6 241.8 256.0 270.2 284.5 298.7 312.9 327.1 341.4 355.6 369.8 384.0 398.3 412.5 426.7...
- Page 15 TEMPERATURE TEMPERATURE Fahrenheit-Centigrade Conversion. A simple way to convert a fahrenheit temperature reading into a centigrade temperature reading or vice verse is to enter the accompanying table in the center or boldface column of figures. These figures refer to the temperature in either Fahrenheit or Centigrade degrees. If it is desired to convert from Fahrenheit to Centigrade degrees, consider the center column as a table of Fahrenheit temperatures and read the corresponding Centigrade temperature in the column at the left.
- Page 16 SECTION 1 GENERAL SECTION 1 GENERAL Group 1 Safety Hints -------------------------------------------------------------------------------------------------------- 1-1 Group 2 Specifications ----------------------------------------------------------------------------------------------------- 1-10...
- Page 17 SECTION 1 GENERAL SECTION 1 GENERAL GROUP 1 SAFETY GROUP 1 SAFETY FOLLOW SAFE PROCEDURE FOLLOW SAFE PROCEDURE Unsafe wor k practices are dangerous. Understand service procedure before doing work; Do not attempt shortcuts. WEAR PROTECTIVE CLOTHING WEAR PROTECTIVE CLOTHING Wear close fitting clothing and safety equipment appropriate to the job.
- Page 18 PREPARE FOR EMERGENCIES PREPARE FOR EMERGENCIES Be prepared if a fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance ser vice, hospital, and fire department near your telephone. 13031GE04 PROTECT AGAINST FLYING DEBRIS PROTECT AGAINST FLYING DEBRIS Guard against injury from flying pieces of metal or debris;...
- Page 19 KEEP RIDERS OFF EXCAVATOR KEEP RIDERS OFF EXCAVATOR Only allow the operator on the excavator. Keep riders off. Riders on excavator are subject to injury such as being struck by foreign objects and being thrown off the excavator. Riders also obstruct the operator's view resulting in the excavator being operated in an unsafe manner.
- Page 20 SUPPORT MACHINE PROPERLY SUPPORT MACHINE PROPERLY Always lower the attachment or implement to the ground before you work on the machine. If you must wor k on a lifted machine or attachment, securely support the machine or attachment. Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under 13031GE10 continuous load.
- Page 21 BEWARE OF EXHAUST FUMES BEWARE OF EXHAUST FUMES Prevent asphyxiation. Engine exhaust fumes can cause sickness or death. If you must operate in a building, be positive there is adequate ventilation. Either use an exhaust pipe extension to remove the exhaust fumes or open doors and windows to bring enough outside air into the area.
- Page 22 SERVICE MACHINE SAFELY SERVICE MACHINE SAFELY Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing or necklace when you work near machine tools or moving parts. If these items were to get caught, severe injury could result.
- Page 23 AVOID HEATING NEAR PRESSURIZED AVOID HEATING NEAR PRESSURIZED FLUID LINES FLUID LINES Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials.
- Page 24 PREVENT ACID BURNS PREVENT ACID BURNS Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. Avoid the hazard by: 1. Filling batteries in a well-ventilated area. 2.
- Page 25 DISPOSE OF FLUIDS PROPERLY DISPOSE OF FLUIDS PROPERLY Improperly disposing of fluids can harm the environment and ecology. Before draining any fluids, find out the proper way to dispose of waste from your local environmental agency. Use proper containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them.
- Page 26 GROUP 2 SPECIFICATIONS GROUP 2 SPECIFICATIONS 1. MAJOR COMPONENT 1. MAJOR COMPONENT Battery box Fuel tank Hydraulic tank Main pump Engine Radiator Tooth Bucket Turning joint Swing motor Main control valve Oil cooler Arm cylinder Boom Boom cylinder Muffler Counterweight Bucket cylinder Connecting link Idler...
- Page 27 2. SPECIFICATIONS 2. SPECIFICATIONS 1) 1) R210LC-9 R210LC-9 ·5.68 m (18' 8") BOOM and 2.92 m (9' 7") ARM I(I') B(L) 21092SP02 Description Unit Specification Operating weight kg (lb) 21900 (48280) Bucket capacity (SAE heaped), standard 0.92 (1.20) Overall length 9530 (31' 3") Overall width, with 600mm shoe 2990 ( 9' 10")
- Page 28 2) 2) R210LC-9 LONG REACH R210LC-9 LONG REACH ·8.2 m (26' 11") BOOM and 6.3 m (20' 8") ARM I(I') B(L) 21092SP06 Description Unit Specification 24360 (53700) Operating weight kg (lb) 0.52 (0.68) Bucket capacity (SAE heaped), standard 12030 (39' 6") Overall length 3190 (10' 6") Overall width, with 800 mm shoe...
- Page 29 3) 3) R210LC-9 HIGH WALKER R210LC-9 HIGH WALKER ·5.68 m (18' 8") BOOM and 2.92 m (9' 7") ARM I(I') B(L) 21092SP07 Description Unit Specification Operating weight 23160 (51060) kg (lb) Bucket capacity (SAE heaped), standard 0.92 (1.20) Overall length 9470 ( 31' 1") Overall width, with 600 mm shoe 3395 ( 11' 2")
- Page 30 3. WORKING RANGE WORKING RANGE 1) 1) R210LC-9 R210LC-9 ·5.68 m (18' 8") BOOM 21092SP03 Description 2.0 m (6' 7") Arm 2.40 m (7' 10") Arm 2.92 m (9' 7") Arm 3.90 m (12' 10") Arm Max digging reach 9140 mm (30' 0") 9500 mm (31' 2")
- Page 31 2) 2) R210LC-9 LONG REACH R210LC-9 LONG REACH ·8.2 m (26' 11") BOOM 21092SP08 Description 6.3 m (20' 8") Arm Max digging reach 15220 (50' 0") Max digging reach on ground 15120 (49' 7") Max digging depth 11760 (38' 7") Max digging depth (8 ft level) 11650 (38' 3") Max vertical wall digging depth...
- Page 32 3) 3) R210LC-9 HIGH WALKER R210LC-9 HIGH WALKER ·5.68 m (18' 8") BOOM 21092SP09 Description 2.0 m (6' 7") Arm 2.40 m (7' 10") Arm 2.92 m (9' 7") Arm 3.90 m (12'10") Arm Max digging reach 10910 mm (35'10") 9140 mm (30' 0") 9500 mm...
- Page 33 4. WEIGHT 4. WEIGHT 1) 1) R210LC-9 R210LC-9 R210LC-9 Item Upperstructure assembly 9400 20720 Main frame weld assembly 1920 4230 Engine assembly 1240 Main pump assembly Main control valve assembly Swing motor assembly Hydraulic oil tank assembly Fuel tank assembly Counterweight 3800 8380...
- Page 34 R210LC-9 LONG REACH R210LC-9 LONG REACH R210LC-9 LONG REACH Item Upperstructure assembly 9400 20720 Main frame weld assembly 1920 4230 Engine assembly 1240 Main pump assembly Main control valve assembly Swing motor assembly Hydraulic oil tank assembly Fuel tank assembly Counterweight 5300 11680...
- Page 35 R210LC-9 HIGH WALKER R210LC-9 HIGH WALKER R210LC-9 HIGH WALKER Item Upperstructure assembly 9430 20790 Main frame weld assembly 1950 4300 Engine assembly 1240 Main pump assembly Main control valve assembly Swing motor assembly Hydraulic oil tank assembly Fuel tank assembly Counterweight 3800 8380...
- Page 36 5. LIFTING CAPACITIES 5. LIFTING CAPACITIES ROBEX 210LC-9 ROBEX 210LC-9 5.68 m (18' 8") boom, 2.00 m (6' 7") arm equipped with 0.92 m (SAE heaped) bucket, 600 mm (24") triple grouser shoe. : Rating over-front : Rating over-side or 360 degree At max.
- Page 37 5.68 5.68 m m (18' 8") boom, 2.40 (18' 8") boom, 2.40 m m (7' 10") arm equipped with 0.92 (7' 10") arm equipped with 0.92 m (SAE heaped) bucket, 600 (SAE heaped) bucket, 600 mm (24") triple grouser shoe. (24") triple grouser shoe.
- Page 38 5.68 5.68 m m (18' 8") boom, 3.90 (18' 8") boom, 3.90 m m (12' 10") arm equipped with 0.92 (12' 10") arm equipped with 0.92 m (SAE heaped) bucket, 600 (SAE heaped) bucket, 600 mm (24") triple grouser shoe. (24") triple grouser shoe.
- Page 39 2) 2) R210LC-9 LONG REACH R210LC-9 LONG REACH 8.2 m (26' 11") boom, 6.3 m (20' 8") arm equipped with 0.52 m (0.68 )(SAE heaped) bucket, 800 mm (32") triple grouser shoe. : Rating over-front : Rating over-side or 360 degree Load radius At max.
- Page 40 3) 3) R210LC-9 HIGH WALKER R210LC-9 HIGH WALKER 5.68 5.68 m m (18' 8") boom, 2.0 (18' 8") boom, 2.0 m m (6' 7") arm equipped with 0.92 (6' 7") arm equipped with 0.92 m (SAE heaped) bucket, 600 (SAE heaped) bucket, 600 mm mm (24") (24") triple grouser shoe.
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