ATA SAPHIR 550 Operating Manual
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ATA SAPHIR 550 Operating Manual

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»SAPHIR 550/560
O pe ra ti n g M a n u al
Gm b H

Introduction

This operating manual contains important instructions, descriptions and tips for operation and safety. It is the basis for
safe, economic and problem-free work.
Personnel must be instructed by an authorized person before the machine is commissioned.
Safety First
comes first!
Whoever works with or on the machine, transports or sets up the machine, commissions or decommissions the
machine, maintains or cleans the machine, is obligated to read and observe these safety instructions, guidelines
and precautions.
This will prevent injuries to persons and damage to the machine, material and environment. Furthermore, any
claim in accordance with EU machine guideline 2006/42/EU is nullified if the machine is used improperly.
This operating manual is a component part of the delivered device.
Made in Germany
- 1 -
Stand: 03.02.2020

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Summary of Contents for ATA SAPHIR 550

  • Page 1: Introduction

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H Introduction This operating manual contains important instructions, descriptions and tips for operation and safety. It is the basis for safe, economic and problem-free work.

  • Page 2: Table Of Contents

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H Table of Contents Introduction ............................... 1 Table of Contents ............................2 Guarantee ..............................4 Intended Use ............................. 4 Explanation of the safety symbols and “notice” signs used in the manual ............ 5 Product Description ........................
  • Page 3 »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H Malfunction messages on the display ..................29 Dismantling instructions for the housing ..................30 Replacing the housing ....................... 30 General Safety Instructions ......................31 Basic safety measures .......................

  • Page 4: Guarantee

    This applies as well for all options available for the machine. If the Saphir 550 / 560 is not used for the purpose listed here then no safe operation of the machine can be ensured. This applies as improper use.

  • Page 5: Explanation Of The Safety Symbols And "Notice" Signs Used In The Manual

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H Explanation of the safety symbols and “notice” signs used in the manual The following safety symbols are used in this manual. Primarily these symbols serve to alert the reader to the safety instructions accompanying the symbol.

  • Page 6: Product Description

    Machine The Saphir 550 / 560 is a grinding machine for manual grinding and polishing of a wide range of workpieces and materials. With its very low amount of maintenance and high technological niveau, operating costs are kept to a minimum.

  • Page 7: Additional Options

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H Additional options 1.3.1 Dosing system The microprocessor-controlled dosing system is integrated into the unit. 4 x suspension Lubricant End-polishing suspension This dosing facility for the application of diamond suspensions and lubricant is fitted with: »...

  • Page 8: Operation

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H Operation Main menu Grinding Parameters (see 2.2) Program Administration (see 2.3) System Settings (see 2.4) - 8 - Stand: 03.02.2020...

  • Page 9: Grinding Parameters

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H Grinding parameters Graphic operator interface (Automatic mode activated) Function field Program steps (see 2.2.2) Function field Process parameters (see 2.2.6) Progress indicator (see 2.2.6.8) Function field Movement control (see 2.2.7)

  • Page 10: Entering Values

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H 2.2.1 Entering values Should one of the fields which contains a value be pressed, then a numbered mask appears and a new value can be entered.

  • Page 11: Program Steps

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H 2.2.2 Program steps Program steps Copy program step (see 2.2.2.1 Memo field A program can consist of a number of steps, which can be reworked one after the other in automatic mode. Upon starting the process, the activated step at the moment will be implemented (recognisable by the blue background).

  • Page 12: Start / Stop / Pause Keys

    In the case of a machine with 2 stations, it is possible to switch between stations. For machines with only 1 station, the key acts as display (whether automatic mode or manual mode is activated). Station display Saphir 550 (only 1 station) Station select Saphir 560 (2 stations) - 12 - Stand: 03.02.2020...

  • Page 13: Manual Mode And Automatic Mode

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H The orange-illuminated station is selected => in the process parameters (see 2.2.6) the appropriate parameters are displayed, related to that particular station. The Start key is concerned with this selected station here.

  • Page 14: Manual Mode

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H 2.2.5.2 Manual mode Manual mode is activated when the head is positioned next to the wheel. All settable parameters in manual mode are shown.

  • Page 15: Process Parameters

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H 2.2.6 Process parameters Program duration Single/Central pressure (see 2.2.6.1) Downward pressure Grinding to abrasion (only possible in central pressure) (see 2.2.6.2) Desired abrasion rpm working wheel Rotational direction sample holder (see 2.2.6.4)

  • Page 16: Water

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H 2.2.6.3 Water Water can be preselected here. If the preselection is activated, then water will be switched on as long as the working wheel is running (automatic or manual mode).

  • Page 17: Progress Indicator

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H 2.2.6.8 Progress indicator This indicator at the bottom of the screen shows the progress in an automatic process or sequence. The left-hand side shows the already elapsed time, i.e. for grinding of abrasion; this is the amount of abrasion which has already been removed.

  • Page 18: Memorizing A Position

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H 2.2.7.2 Memorizing a position For each program step it is possible to memorize a side-related (X) and a height-related(Y) position. This reference position can be called up again after loading of a program/program step.

  • Page 19: Dosing

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H 2.2.8 Dosing Select diamond suspension Select end polishing suspension Interval time for suspension Suspension progress indicator/manual post-dosing Setting the dosing units Select lubricant Interval time for lubricant Lubricant progress indicator/manual post-dosing During a process, a dosing sequence for the preselected pump is activated after completion of the interval time.

  • Page 20: Settings For The Dosing Unit

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H 2.2.8.2 Settings for the dosing unit Pumping duration of the diamond suspension pump i.e. lubricant pump during an interval Reverse pumping duration of the diamond suspension pump i.e. lubricant pump at the end of a...

  • Page 21: Program Administration

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H Program administration Program name Program list Save passwort Write protection yes/no Reset all program steps Load program (see 2.3.1)) Save program (see 2.3.2) Delete program (see 2.3.2)

  • Page 22: Saving Onto A Usb Flash Drive

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H Procedure, overwrite a program: select existing program from the list if it exists, enter the password into the program or (in case there is no password in this program) enter a chosen password press the key ”Save“...

  • Page 23: System Settings

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H System Settings Pre/Post-pressure in central pressure mode Pre/Post-pressure in single pressure mode Pre-pressure duration Post-pressure duration Sounds on/off Language Manual movement of the cover Leave system settings Additional settings (see 2.4.2)

  • Page 24: Additional Settings

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H 2.4.2 Additional settings To get access to this area, a password must be entered. calibration (single pressure): move down the piston calibration (single pressure): force per piston...

  • Page 25: Calibration (Single Pressure)

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H 2.4.3 Calibration (single pressure) With this function a possible deviation of the set pressure in the single pressure mode (per piston) can be leveled out or checked.

  • Page 26: Setting Limits (Work Area)

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H 2.4.4 Setting Limits (Work area) In this menu the lateral stops (work area) can be set. move head set left limit set right limit exit settings Move head to the desired position and press the corresponding button to set the desired limit.

  • Page 27: Maintenance And Care

    Maintenance Generally speaking, the Saphir 550 / 560 is to be seen as maintenance-free if the machine is thoroughly cleaned at least once a week. Every six months the support wheel should be loosened at the 4 hexagonal screws, and the grinding abrasion under the wheel should be removed.

  • Page 28: Malfunctions And Measures

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H Malfunctions and Measures Before starting care or maintenance work: the “General Safety Instructions” in chapter 5 must be known. Correct a malfunction only if you have the specified qualifications.

  • Page 29: Malfunction Messages On The Display

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H Malfunction messages on the display Error No.: Malfunction Cause Measure Blockage Remove blockage Head cannot be taken upwards E50000 during reference path run. Frequency rectifier breakdown...

  • Page 30: Dismantling Instructions For The Housing

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H Dismantling instructions for the housing Anti-splash ring » switch off machine » pull out the mains plug » take out the working wheel »...

  • Page 31: General Safety Instructions

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H General Safety Instructions ATM machines and devices are built in accordance with EC Machine Guideline 2006/42/EU in accordance with the latest state of the art technology and they ensure the highest degree of safety.

  • Page 32: After Finishing Work

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H 5.1.3 After finishing work » The water supply to the machine must be always turned off at the main supply valve after finishing working Any intervention in the running machine movements is prohibited, either manually or via auxiliary material.

  • Page 33: Safety Test

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H » Only authorized specialists may carry out repair work – the Accident Prevention Guidelines have to be observed. » Welding work is forbidden on the machine because this can destroy electronic components.

  • Page 34: Repeated Inspection

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H Repeated inspection » The machines placed in the market are complying with regulation 2006/42/EG. » All machines have passed tests according to DIN EN 60204-1 (VDE 0113-1) before delivery.

  • Page 35: Environmental Protection

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H Environmental protection When working on or with the machine, care is to be taken to ensure the minimizing of waste materials and responsible & environmentally-friendly disposal i.e. re-use of waste.

  • Page 36: Noise Emissions

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H Noise emissions Test results of noise level measurement acc. to 2002/49/EU: » Location: 1m (away) x 1,5m (high above ground) » Operating conditions: idling »...

  • Page 37: Transport And Setup

    5 must known! Transport The Saphir 550 / 560 is fixed to the base of its box and completely packed inside a wooden case. Generally speaking, the device is secured against transport damage. However as electronic components can be damaged through transport, the instructions attached to the crating must be strictly observed.

  • Page 38: Setting Up And Connecting The Device

    Grinding abrasion should be channelled through a sedimentation basin. After correct connection, the Saphir 550/560 is ready for operation. - 38 - Stand: 03.02.2020...

  • Page 39: Commissioning And Function Testing

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H Commissioning and Function Testing Before staring operating with the machine, the general safety instructions in Chapter 5 have to be known! Safety test (see Chapter 5.2.1)

  • Page 40: Appendix

    »SAPHIR 550/560 O pe ra ti n g M a n u al Gm b H Appendix Declaration of conformity Since 15.07.2019 as a separate document with serial number. Technical data Arrangement plan ATM service and contact - 40 -...
  • Page 41 5 - 80 N sample pressure (central) 20 - 400 N dimensions (W x H x D) Saphir 550: 560 x 550 – 650 x 660 mm Saphir 560: 1020 x 550 – 650 x 660 mm total weight Saphir 550: 85 kg...

This manual is also suitable for:

Saphir 560

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