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EM TEST UCS 500Mx Manual For Operation
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EM TEST UCS 500Mx Manual For Operation

The ultra-compact simulator and its system modules
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e m c t e s t e q u i p m e n t
M a n u a l
F o r
O p e r a t i o n
UCS 500Mx
The ultra-compact simulator
and its system modules
UCS 500 upgrade version
UCS 500 M4
UCS 500 M6
UCS 500 M6A
UCS500Mx - designed as a modular system - is the most
intelligent solution offering exactly what you need for full-
compliant immunity tests against transient and power fail
phenomena. The distinct operation features, convenient DUT
connection facilities, a clearly arranged menu structure and
display philosophy as well as the pre-programmed standard test
routines make testing easy, reliable and safe. Extendable by a
variety of test accessories the UCS500Mx is a universal
equipment for abroad range of recommendations even for three-
phase applications up to 100A
Version: 3.05 / 31.01.2005
Replaces: 3.04 / 17.12.2004
Filename:
UCS500Mx operating manual V305.doc
Printdate: 31.01.05
EN/IEC 61000-4-2
EN/IEC 61000-4-4
EN/IEC 61000-4-5
EN/IEC 61000-4-8
EN/IEC 61000-4-9
EN/IEC 61000-4-11
EN/IEC 61000-4-12
EN/IEC 61000-4-29
EN 61000-6-1
EN 61000-6-2

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Summary of Contents for EM TEST UCS 500Mx

  • Page 1 M a n u a l F o r O p e r a t i o n UCS 500Mx The ultra-compact simulator and its system modules UCS 500 upgrade version UCS 500 M4 UCS 500 M6 UCS 500 M6A...
  • Page 2 EM TEST UCS 500 Series Contens Model Overview ......................4 1.1. UCS Models ............................4 Standards covered by UCS 500 M4 / M6 / M6A ............4 Operating Functions....................... 5 3.1. Front view............................5 3.2. Rear view ............................6 Operation......................... 9 4.1.
  • Page 3 EM TEST UCS 500 Series 11. Voltage Dips as per IEC 61000-4-11 ................36 11.1. Operation............................36 11.1.1. Quick Start ............................37 11.1.2. Standard Test Routines ........................38 11.1.3. User test routines ..........................41 11.2. The Power Fail Test ......................... 42 11.3.
  • Page 4 EM TEST UCS 500 Series Model Overview 1.1. UCS Models Standard models Model Pulse voltage UCS 500 250V 16A einphasig upgrade version UCS 500 M4 250V 16A single phase UCS 500 M6 250V 16A single phase UCS 500 M6A 250V...
  • Page 5 EM TEST UCS 500 Series Operating Functions 3.1. Front view 11 HV pulse Burst output 50 Ω Display Exit "Test On" Escape 12 Ground reference Function keys "F1..F7 CRO U (surge 13 Coupling ( burst, surge and ESD Knob (Inc / Dec...
  • Page 6 EM TEST UCS 500 Series 3.2. Rear view 1 Test supply input; channel PF1 together with 4 Test supply input PE 5 Sync input the red lamp for phase indication 2 Test supply input; channel PF2 together with 6 Reference earth connection...
  • Page 7 COM. It is not allowed to connect these outputs to any other coupling/decoupling network than manufactured by EM TEST, e.g. the types CNV and CNI. Before to connect any external networks to this output the operator must contact the manufacturer. Any damages due to this matter are not covered by warranty.
  • Page 8 EM TEST UCS 500 Series 14 Control voltage 0-10V 19 Serial interface RS 232 15 Security circuit 20 Parallel interface IEEE 16 Mains selector 115V / 230V 21 Remote control connector 17 Power on switch 22 FAIL 1 18 Fuse of the high voltage power supply...
  • Page 9 EM TEST UCS 500 Series Operation 4.1. Description of the menus The simulator is operated by an easy menu control system. Seven function keys are available to select parameters and functions. The selected parameter is blinking and can be changed by turning the knob (incr./decr.). The digit to be changed can be selected with the cursor (çè...
  • Page 10 EM TEST UCS 500 Series 4.3. Main Menu MAIN MENU F1 : BURST IEC 61000-4-4 F2 : SURGE IEC 61000-4-5/9/12 F3 : POWER FAIL IEC 61000-4-11/8/29 F4 : ESD IEC 61000-4-2 F7 : Service F1 Burst test With function key F1 the user can select Burst Test as per IEC 61000-4-4 . The test pulses are fast transients with a pulse shape of 5/50ns.
  • Page 11 F4 : Change standard levels F7 : Status F1 Addresses The addresses of the EM TEST AG and the EM TEST GmbH are shown. For all other addresses of all EM TEST sales partners refer to the URL www.emtest.com. F3 Set-up The software will clearly explain the set-up procedure.
  • Page 12 EM TEST UCS 500 Series 4.5. Setup SETUP F1 : Change language / Sprache ändern F2 : LCD backlighting F3 : Interfaces F4 : Beep F5 : Timer F6 : Set voltage F7 : Magnetic field correction factors F1 Change language The user can chose between two languages, German and English.
  • Page 13 EM TEST UCS 500 Series Test Equipment UCS 500 M The simulator UCS 500M is separated in differents main parts. Each functional part is sep separately-held mounted. The control unit is screened to all other parts. Back panel Front panel...
  • Page 14 EM TEST UCS 500 Series Technical data 6.1. EFT Electrical Fast Transients Burst as per IEC 61000-4-4 Test Level M4 Type, UCS 500 upgrade M6/M6A Type Open circuit * 200V - 4400V ± 10% 200V – 5500V ± 10% 100V – 2200V 100V –...
  • Page 15 EM TEST UCS 500 Series 6.2. SURGE Immunity requirements as per IEC 61000-4-5 Test level M4, UCS 500 upgrade M6/M6A Open circuit voltage 160V - 4000V ± 10% 250V - 6600V ± 10% Wave shape Rise time tr 1,0 ± 30% 1,0 ±...
  • Page 16 EM TEST UCS 500 Series 6.3. Power Fail Generator as per IEC 61000-4-11 EUT supply Channel PF1 and PF2 AC voltage/current max. 250V/16A Mains frequency 50/60 Hz DC voltage/current max. 250V/16A Inrush current more than 500A Protection Electronic fuse for continuos overcurrent / inrush currents...
  • Page 17 EM TEST UCS 500 Series 6.4. ESD as per EN 61000-4-2, EN 61000-6-1/2, IEC 61000-4-2, IEC 801-2 Air discharge mode Discharge unit type P18 Test voltage 1 – 16.5kV 150pF ±10% Discharge capacitor 330Ω ±10% Discharge resistor Polarity positive/negative Holding time >...
  • Page 18 The warning lamp connection is not potential free like the other UCS models. The power supply is delivered by the internal 24V supply. EM Test recommends to use a relays for control the external powered warning lamps. Voltage : 24V dc Max.
  • Page 19 Each generator can be operated individual as a single equipment. 7.3. Calibration and verification The EM Test equipment are calibrated in the factory and marked with a calibration-tag. The measuring instrument is traceable to the Swiss Federal Office of Metrology.
  • Page 20 EM TEST UCS 500 Series Delivery Groups 8.1. Basic equipment • Generator type UCS 500M4/M6/M6A with recommended modules ( Burst, Surge, Power Fail, ESD) • Mains cable • Mains cable for the EUT supply • Adapter for power cable •...
  • Page 21 EM TEST UCS 500 Series EFT Burst as per IEC 61000-4-4 Burst Module 5/50ns 9.1. Operation The Burst menu offers different test routines for burst testing. Burst IEC 61000-4-4 F1 : Quick Start F2 : Standard test routines F3 : User test routines F1 Quick Start Easy and fast online-operation of the equipment.
  • Page 22 EM TEST UCS 500 Series 9.1.2. Standard test routines The user can select preprogrammed standard test routines. Page 2 Burst Standard test routines F1 : IEC 61000-4-4 Level 1 500V F2 : IEC 61000-4-4 Level 2 1000V F3 : IEC 61000-4-4...
  • Page 23 EM TEST UCS 500 Series 9.1.3. User Test Routines The user can program, save and recall his own specific test routines. The next pages shows the selection of the functions. USER TEST ROUTINES F1 : Synchronized F2 : Random burst release...
  • Page 24 EM TEST UCS 500 Series Frequency sweep in one single burst >= 100 ms During one single burst the frequency sweeps from f1 to f2. <= For this function the following limitations have to be >= 5.0 ms respected: >=...
  • Page 25 EM TEST UCS 500 Series 9.2. Burst generation Discharge switch: The discharge switch is a highly reproducible semiconductor switch. Spike frequencies up to 1000kHz are by a factor of 200 higher than recommended in the actual EFT standards. This means of course that also the pulse energy would be 200 times higher.
  • Page 26 EM TEST UCS 500 Series 9.4. Coupling decoupling network The decoupling part of the coupling network has to: - filter the interference pulses in the direction to the power supply; - protect other systems that are connected to the same power supply and - realize a high impedance of the power supply, e.g.
  • Page 27 EM TEST UCS 500 Series 9.4.2. Capacitive coupling clamp - The coupling clamp is not matched by 50 ohm. If the clamp is matched there exists an additional magnetic coupling, which may cause completely different test results. - The clamp should be placed in a distance of 0.5m to the equipment under test. When using shorter distances, the EUT may be influenced by radiation.
  • Page 28 EM TEST UCS 500 Series Surge Immunity as per IEC 61000-4-5 Surge Module 1.2/50µs – 8/20µs 10.1. Operation The Surge menu offers different test routines for burst testing. Surge IEC 61000-4-5/9 F1 : Quick Start F2 : Standard test routines...
  • Page 29 EM TEST UCS 500 Series 10.1.1. Quick Start Easy and very fast operation of all standard functions of the equipment. The latest simulator settings are stored automatically and will be recalled when Quick Start is next selected. Surge Quickstart = 2000V...
  • Page 30 EM TEST UCS 500 Series 10.1.2. Standard test Routine Page 2 Standard test routines With the selection of F1 ..F6 the test is conducted F1 : IEC 61000-4-5 Level 1 500V automatically with the parameters and the test sequence F2 : IEC 61000-4-5...
  • Page 31 EM TEST UCS 500 Series Standard test Routine Page 3 (show parameters) Surge Generic EN 61000-4-5 AUTO 10 Pulse + 1000V L-PE 90grd Counter U=970V 000002 STOP STEP I = 010A 000034 - The counter shows the number of triggered pulses per actual test level as well as the number of all triggered test pulses within the running test sequence.
  • Page 32 EM TEST UCS 500 Series 10.1.3. User Test Routines The user can program, save and recall his own specific test routines. The next pages shows the selection of the functions. User Test Routines F1 : Change polarity after n pulses F2 : Change coupling after n pulses F3 : Voltage change after n pulses by ∆V...
  • Page 33 EM TEST UCS 500 Series 10.1.4. Pulsed magnetic field as per IEC 61000-4-9 Page 2 (Select function) Surge Magnetic field IEC 61000-4-9 F1 : Quick Start F2 : Magnetic field as per IEC 61000-4-9 F7 : Setup magnetic field The operation of the pulse magnetic field test is similar as to the standard surge routines.
  • Page 34 EM TEST UCS 500 Series 10.1.5. Ring Wave For RWG application please read the operation manual of the RWG 500 modules. RWG 500 M4 RWG 500 M6 10.1.6. Setup current limiter for surge current The current limiter stops the test run when during a test the measured peak current of a surge pulse is higher than the preselected current value.
  • Page 35 EM TEST UCS 500 Series 10.2. Surge pulse generation Discharge switch: The discharge switch is a highly reproducible semiconductor switch. 10.3. Coupling decoupling network The coupling network has to couple the interference pulses to the lines of a power supply system (AC or DC).
  • Page 36 EM TEST UCS 500 Series Voltage Dips as per IEC 61000-4-11 Dips Module for voltage Dips and short interruptions 11.1. Operation The Surge menu offers different test routines for burst testing. Power Fail IEC 61000-4-11 / 8 / 29 F1 : Quick Start...
  • Page 37 EM TEST UCS 500 Series 11.1.1. Quick Start Easy and very fast operation of all standard functions of the equipment. The latest simulator settings are stored automatically and will be recalled when Quick Start is next selected. Power Fail Quickstart 0dgr 10.00ms...
  • Page 38 EM TEST UCS 500 Series 11.1.2. Standard Test Routines Standard test routines F1 : IEC 61000-4-11 (ac power supply mains) F2 : IEC 61000-4-29 (dc power supply systems) F3 : EN 61000-6-1 Generic standard F4 : EN 61000-6-2 Generic standard F7 : Manual test routine 11.1.2.1.
  • Page 39 EM TEST UCS 500 Series 11.1.2.2. F1: IEC 61000-4-29 ( DC power supply mains ) Page 3 Power Fail IEC 61000-4-29 Level 1 10.0 ms Level 2 30.0 ms Level 3 100 ms Level 4 300 ms Level 5 1000 ms F1 ...
  • Page 40 EM TEST UCS 500 Series 11.1.2.4. F7: Manual test routine In this menue the user can easy change the parameter online during the test. Page 4 (Show parameter) Power Fail standard routine IEC 61000-4-11 <- -> Level 4 500ms 0 grd...
  • Page 41 EM TEST UCS 500 Series 11.1.3. User test routines Page 2 (Selection) Power Fail User test routines F1 : Voltage variation as per IEC 61000-4-11 F2 : Change angle after n events by dA F3 : Change duration after n events by dA...
  • Page 42 EM TEST UCS 500 Series 11.2. The Power Fail Test PF1: The voltage supply at channel PF1 will be interrupted for the preselected time T1. PF2: The voltage supply at channel PF2 will be interrupted for the preselected time T1.
  • Page 43 EM TEST UCS 500 Series 11.3. The Power Fail Test The generator type UCS 500 M4/M6/M6A simulates the following interference : - Voltage dips - Voltage interruptions - Voltage variations - Inverse 11.3.1. Voltage Interruptions Depending on the preselected test parameters at the front panel of the simulator the power supply for the EUT is interrupted for a certain time and at a certain phase angle (AC power supplies).
  • Page 44 EM TEST UCS 500 Series 11.3.2. Voltage dips, voltage variations Depending on the preselected test parameters, the test voltage is changed to a higher or to a lower value for a certain duration and at a certain phase angle. Voltage variations are normally related to the nominal value of the supply voltage. Therefore two different variacs shall be connected at the rear side of the simulator.
  • Page 45 - Voltage dip by 20% to 80% of the nominal voltage for 5000ms bzw. 250 periods Standard voltage dips V 4780 S2 with automatic tap control The transformator is an accessory to the following devices - UCS 500Mx, PFS 500 11.5.1.2. Device models V 4780 V4780...
  • Page 46 EM TEST UCS 500 Series 11.5.1.4. Technical Data V4780 Design Tapped autotransformer with 40% , 70%, 80%, 100 % output voltage Input: Voltage Uin: max. 250V Frequency 50/60Hz Remote control 0.10V dc ( V4780 S2) Output: Voltage tap [ % Unom ]...
  • Page 47 EM TEST UCS 500 Series 11.5.2. Motor variac type MV 2616 The motor variac can be used to simulate power supply failures as under-voltages, voltage interruptions and voltage variations. The basic standard IEC 61000-4-11 and the generic standard EN 50081-2 are specifying these phenomena.
  • Page 48 EM TEST UCS 500 Series 11.5.2.3. Technical data MV 2616 Input: Voltage Vin: max. 250V Frequency 50/60Hz Output Voltage Vout: 0 - 260V for channel PF2 additionally Vout=Vin for channel PF1 Current max: 16A Power 0 - 4.1 kVA Control...
  • Page 49 EM TEST UCS 500 Series 11.6. 50/60Hz Magnetic Field as per IEC 61000-4-8 Magnetic field standard routine IEC 61000-4-8 <- -> 5 A/m 01:00 min START O H/T With the inc knob the values for the magnetic field strength and test duration can be changed. The actual parameter is indicated by a blinking circle.
  • Page 50 EM TEST UCS 500 Series Electrostatic Discharge as per IEC 61000-4-2 ESD module for electrostatic discharge 12.1. Operation The Surge menu offers different test routines for burst testing. IEC 61000-4-2 F1 : Quick Start F2 : Standard test routines F1 Quick Start Easy and fast online-operation of the equipment.
  • Page 51 EM TEST UCS 500 Series 12.2. Quick Start Easy and very fast operation of all standard functions of the equipment. The last simulator settings are stored automatically and will be recalled with the next selecting of Quick Start. Page 3 (show parameters)
  • Page 52 EM TEST UCS 500 Series 12.4. ESD Generator 12.4.1. Test set-up according IEC 61000-4-2 A correct test set-up is very important for a reproducible test procedure. Especially for ESD testing the correct test set-up specified in the standard is mandatory.
  • Page 53 EM TEST UCS 500 Series 12.4.2. Test application Both discharge methods are mandatory air- and contact discharge. Air discharges shall be applied to all points and surfaces of the EUT which are accessible to personnel during normal usage. Direct discharge to the EUT.
  • Page 54 EM TEST UCS 500 Series 12.4.4. Discharge Unit Discharge tip (exchangeable) Description of the Discharge Module 150pF / 330 Ohm ELECTROSTATIC DISCHARGE Testing ON/OFF Key Connecting Cable to Control Unit Connecting Cable to Control Unit The connecting cable supplies and controls the discharge unit. There is a plug on each side of the cable so that the connection between control unit and discharge unit is flexible.
  • Page 55 EM TEST UCS 500 Series Appendix 13.1. Declaration of CE-Conformity EM TEST AG Manufacturer : Address: Sternenhofstr. 15CH 4153 Reinach Switzerland declares, that under is sole responsibility, the product’s listed below, including all their options, are conformity with the applicable CE directives listed below using the relevant section of the following EC standards and other normative documents.
  • Page 56 EM TEST UCS 500 Series 13.2. UCS 500 M - General Diagram 13.3. Main diagram control connection Operating Manual V 3.05 56 / 57...
  • Page 57 EM TEST UCS 500 Series 13.4. Main diagram high voltage connection Operating Manual V 3.05 57 / 57...

This manual is also suitable for:

Ucs 500Ucs 500 m4Ucs 500 m6Ucs 500 m6a