Pentruder RS2 Operator's Manual
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Pentruder RS2 Operator's Manual

Wall saw and hfi power pack
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Operator's manual for Pentruder RS2 wall saw and
Pentpak
3 HFi power pack
®

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Summary of Contents for Pentruder RS2

  • Page 1 Operator’s manual for Pentruder RS2 wall saw and Pentpak 3 HFi power pack ®...

  • Page 2: Safety Icons In This Manual

    Thank you very much for your confidence in our product! You have chosen to invest in a product which will give you many years of efficient and profitable production. The Pentruder RS2 HFi wall saw has been developed based on more than 25 years of experience in this specialized field.

  • Page 3: Validity

    Page 3 Validity This operator’s manual is only valid for the Pentruder RS2 wall saw as described in Chapter 1 Description of the machine. Tractive AB always strives to improve the products. Therefore, we reserve the right to make technical changes without previous notice.

  • Page 4: Table Of Contents

    Operator’s manual Pentruder RS2 wall saw and Pentpak 3 HFi power pack – Original instructions Page 4 Operator’s manual for Pentruder RS2 wall saw and Pentpak ® 3 HFi power pack Version: 1.0 Support & Service document Original instructions Copyright © 2021 Tractive AB.

  • Page 5: Description

    One RRC Remote control One CE-RRC Cable for Remote control One Operator’s manual: Pentruder® RS2 HFi wall saw and Pentpak® 3 HFi power pack (not pictured) As described in this Operator’s manual, and on our website www.pentruder.com. Please note that a Pentruder HFi wall saw is not complete without the modules and accessories listed in this paragraph.

  • Page 6: Signs And Symbols

    Operator’s manual Pentruder RS2 wall saw and Pentpak 3 HFi power pack – Original instructions Page 6 Signs and symbols For symbols used on the RRC display, see chapter 4 and 5. 1.2.1 Symbols See rpm chart in Operator’s manual to choose correct spindle speed.
  • Page 7 Operator’s manual Pentruder RS2 wall saw and Pentpak 3 HFi power pack – Original instructions Page 7 Machine sign for RS2 saw head 7. Machine sign for Pentpak 3 a. Serial number of Pentpak 3 b. Manufacturing year Symbols, see 1.2.1 a.

  • Page 8: Safety Instructions

    All other use than mentioned in this manual is non-intended and therefore forbidden. • A Pentruder HFi wall saw must be used together with a Pentpak HFi power pack and cannot and may not be used with any other type of power pack.

  • Page 9: General Safety

    Operator’s manual Pentruder RS2 wall saw and Pentpak 3 HFi power pack – Original instructions Page 9 General safety WARNING - DANGER OF LIFE! Cutting into an energized power line can make the wall saw and its accessories conductive of high voltage and current which can result in serious or fatal injuries. A circuit breaker cannot protect against this danger.
  • Page 10 Operator’s manual Pentruder RS2 wall saw and Pentpak 3 HFi power pack – Original instructions Page 10 WARNING! If the machine does not stop running after an accident it may result in fatal injury. Uncontrolled movements of the saw may result in injury, death, and material damage.

  • Page 11: Operating Safety

    Operator’s manual Pentruder RS2 wall saw and Pentpak 3 HFi power pack – Original instructions Page 11 Operating safety WARNING! STAY OUT OF RISK AREA Risk of serious or fatal cut from saw blade. Risk of being drawn in by rotating and moving parts, getting trapped resulting in cutting and crushing injuries.

  • Page 12: Transport, Preparations And Mounting

    Operator’s manual Pentruder RS2 wall saw and Pentpak 3 HFi power pack – Original instructions Page 12 Important! • The power pack is water cooled and must be drained from water when the ambient temperature is in the proximity of or below 0 degrees Celsius.
  • Page 13 Operator’s manual Pentruder RS2 wall saw and Pentpak 3 HFi power pack – Original instructions Page 13 3.2.1 Transport trolley The lid of the remote box may also be opened for extra workspace. Loaded transport trolley front Loaded transport trolley back 1.
  • Page 14 Operator’s manual Pentruder RS2 wall saw and Pentpak 3 HFi power pack – Original instructions Page 14 3.2.2 Safety instructions for transport trolley Risk of falling items causing serious personal injury if not used correct and with caution. If the transport trolley is to be lifted the blade guard must be correctly fitted •...

  • Page 15: Mounting Of Track Feet And Tracks

    Positioning of track feet Use the Pentruder templates to simplify the setup of the wall saw. It will help position the track feet to avoid re-aligning them when cutting a rectangular opening. The track foot can swivel, so it only needs to be set up once at each corner, for example when cutting a door opening.
  • Page 16 Operator’s manual Pentruder RS2 wall saw and Pentpak 3 HFi power pack – Original instructions Page 16 WARNING! MOUNT ACCORDING TO INSTRUCTIONS Risk of serious or fatal cut from saw blade. Uncontrolled movements of the saw or an escaping or falling saw blade may result in injury or death. Risk of injury from falling parts.
  • Page 17 Operator’s manual Pentruder RS2 wall saw and Pentpak 3 HFi power pack – Original instructions Page 17 3.3.3 Fastening track feet, and mounting the track on to the track feet Drill anchor holes for each track foot. Follow the manufacturer’s instructions for the anchors that are used.

  • Page 18: Mounting The Saw Head On The Track

    Operator’s manual Pentruder RS2 wall saw and Pentpak 3 HFi power pack – Original instructions Page 18 3.3.4 Joining two or more track tracks together If tracks are to be joined without a joint block the fork of the track foot should be positioned centrally under the joint.

  • Page 19: Mounting Of Saw Blade

    Operator’s manual Pentruder RS2 wall saw and Pentpak 3 HFi power pack – Original instructions Page 19 Mounting of saw blade 3.5.1 Function principle of quick disconnect coupling for the saw blade Inner blade flange Internal toothing (on inner blade flange)
  • Page 20 Operator’s manual Pentruder RS2 wall saw and Pentpak 3 HFi power pack – Original instructions Page 20 3.5.3 How to fit a saw blade on a standard blade flange: Centre bore and thickness • The saw blade bore should be Ø 60 mm -0 +0.1 mm.
  • Page 21 Operator’s manual Pentruder RS2 wall saw and Pentpak 3 HFi power pack – Original instructions Page 21 3.5.4 How to fit a saw blade on a flush cutting flange: Bolt circle The blade is fixed with 6 countersunk screws. The blade must have a bolt circle where the holes are spaced on an even and exact pitch to prevent unequal load distribution on the screws, blade and flange.
  • Page 22 Operator’s manual Pentruder RS2 wall saw and Pentpak 3 HFi power pack – Original instructions Page 22 3.5.5 Mounting the saw blade with flange on the machine spindle When the blade is securely fitted on the blade flange, it can be fitted on to the machine spindle.

  • Page 23: Mounting The Blade Guard

    Operator’s manual Pentruder RS2 wall saw and Pentpak 3 HFi power pack – Original instructions Page 23 Mounting the blade guard 3.6.1 Mounting of GH-RS2 blade guard holder and GPRS blade guards Mounting the blade guard holder Grip and pull the round bar on the blade guard holder while folding it into position.

  • Page 24: Connecting The Rs2 To Pentpak 3

    Machine cable Both high and low voltage electric power from the Pentpak 3 power pack to the RS2 is supplied by one 9 m machine cable. The machine cable also contains wires for communication between the power pack and the machine.

  • Page 25: Pentpak 3, Power Pack - Connections And Functions, Input Side

    Connect the Pentpak 3 power pack to a 5 pin 380 - 480 V, 50-60 Hz, 32A socket 3-phase supply with Protective Earth (PE), minimum 16 Amp fuses. A neutral-line is NOT required. To be able to extract maximum power from the RS2 wall saw, 32 Amp fuses are required.
  • Page 26 Operator’s manual Pentruder RS2 wall saw and Pentpak 3 HFi power pack – Original instructions Page 26 3.8.6 Water supply The power pack is water cooled and needs a minimum of 6 liters of cool water per minute at full power output. The water pressure should be at least 1 bar and maximum 6 bar.

  • Page 27: Radio Remote Control

    Operator’s manual Pentruder RS2 wall saw and Pentpak 3 HFi power pack – Original instructions Page 27 Radio remote control 3.9.1 Radio remote control overview LED1; Green, shows connection status LED2; Red, Stop button not activated, connection error LED3; Green, indicates during charging DISPLAY;...
  • Page 28 Operator’s manual Pentruder RS2 wall saw and Pentpak 3 HFi power pack – Original instructions Page 28 3.9.2 Batteries for radio remote control (RRC) The RRC uses two built in Lithium Ion batteries. Charging takes place when the RRC is connected to the Pentpak 3 with the CE-RRC cable.

  • Page 29: Peripheral Cutting Speed And Spindle Speeds

    Operator’s manual Pentruder RS2 wall saw and Pentpak 3 HFi power pack – Original instructions Page 29 Peripheral cutting speed and spindle speeds The peripheral cutting speed must be adjusted, using the RPM main motor RPM knob on the remote control before cutting is started.

  • Page 30: Cutting

    Operator’s manual Pentruder RS2 wall saw and Pentpak 3 HFi power pack – Original instructions Page 30 Cutting Ready to cut? When all the instructions in Chapter 2 and Chapter 3 Transport Transport, preparations and mounting have been followed, you are ready for the next step, Connections and start up sequence.
  • Page 31 Operator’s manual Pentruder RS2 wall saw and Pentpak 3 HFi power pack – Original instructions Page 31 Connect Pentpak 3 to the power source: (L3) (P1) (D2) Check RRC screen for information about radio channel, service indication, operating hours and serial numbers.
  • Page 32 Operator’s manual Pentruder RS2 wall saw and Pentpak 3 HFi power pack – Original instructions Page 32 Start the main motor, alter rotational direction, and adjust the rpm, RPM – Main motor rpm knob 11. Turn the RPM knob and the PWR knob to zero and put the Joystick in neutral position.

  • Page 33: When Cutting Is Finished

    Operator’s manual Pentruder RS2 wall saw and Pentpak 3 HFi power pack – Original instructions Page 33 Feed and power regulation, PWR – Feed and power regulation knob 17. Set the PWR knob in the chosen setting. As long as the blade is spinning in the air, the PWR knob is used only to control speed on the track. From the moment the blade touches the concrete, and a pre-set amperage draw is exceeded, the PWR knob changes its function and is used to control the power (ampere) used to drive the blade.

  • Page 34: Trouble Shooting And Menu Functions

    There is too much play in the spindle bearings. The spindle bearings always have a little play, but too much play means the saw head has to be sent to your Pentruder authorised service company to have the bearing replaced.
  • Page 35 Operator’s manual Pentruder RS2 wall saw and Pentpak 3 HFi power pack – Original instructions Page 35 5.2.2 Indications on RRC display Contact your Pentruder authorized service workshop for information. 5.2.3 Error codes on RRC display Method to reset Error code...

  • Page 36: Menu Functions

    Operator’s manual Pentruder RS2 wall saw and Pentpak 3 HFi power pack – Original instructions Page 36 Menu functions 5.3.1 Navigating the menu Press the Enter button to open the menu. This can be done during cutting. Move the “marker” using the + and – buttons to the menu item you want to choose and press the Enter button.
  • Page 37 Operator’s manual Pentruder RS2 wall saw and Pentpak 3 HFi power pack – Original instructions Page 37 Error codes See 5.2.3 Error codes on RRC display Settings Choose between metric/imperial Pairing Pairing Radio remote control (RRC) with Pentpak 3 (PP3)
  • Page 38 Choose any channel from 1-16. 5.3.3 Pairing Radio remote control (RRC) with Pentpak 3 (PP3) Your Pentpak is paired with the Radio remote control when delivered from your Pentruder distributor. To re-pair, follow this sequence: Make sure the Pentpak 3 is disconnected from Press enter again on the RRC (Blade size symbol the power supply.

  • Page 39: Maintenance

    The maintenance in chapter 6.1 Every day / week maintenance should be performed by the operator or a service technician. The machine should be serviced by a Pentruder authorized technician every 80 running hours. The service indicator on RRC display.
  • Page 40 Operator’s manual Pentruder RS2 wall saw and Pentpak 3 HFi power pack – Original instructions Page 40 6.1.2 Blade flange and center screw/bolts for flush cutting flange Threads on the center screw and the female thread on the blade flange: •...
  • Page 41 If dirt is allowed to enter, the gearbox may seize and the warranty is not valid. If the oil seems to contain water, it needs to be replaced. Please contact your Pentruder authorized workshop for service.

  • Page 42: Technical Data

    Operator’s manual Pentruder RS2 wall saw and Pentpak 3 HFi power pack – Original instructions Page 42 Technical data Pentruder RS2 HFi wall saw Max blade Ø: 1600 mm Blade capacity Ø: 600 – 1600 mm Max. cutting depth: 715 mm Max.
  • Page 43 Operator’s manual Pentruder RS2 wall saw and Pentpak 3 HFi power pack – Original instructions Page 43 Transport trolley Weight: 35 kg Length x width x height (unloaded): 980 x 690 x 1170 mm (approx.) Max permissible total weight: 170 kg Weight loaded with complete machine: 130 kg (approx.)
  • Page 44 Operator’s manual Pentruder RS2 wall saw and Pentpak 3 HFi power pack – Original instructions Page 44 Declaration of Conformity According to the Machinery Directive 2006/42/EC, annex A1 The Manufacturer: Tractive AB Gjutargatan 54 78170 Borlänge Sweden Person authorized to compile the technical file:...

This manual is also suitable for:

Pentpak 3

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