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Technical information
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Conformity
- Conformity with ecodirective
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Heater operation
- Heater operation
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Installation
- Things to note during installation
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Installation
- Water connections
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Installation
- Hot water ducting
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Installation
- Flue gas connections
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Installation
- Electrical connections
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Installation
- Electrical connections of the device
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Installation
- Remote control 4431
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Control panel Classic
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Safety distances
- Safety distances
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Installation
- Instructions for wall lead-through installation
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Wall lead-through section view
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Installation
- Instructions for attachment to the flue
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Teg
- Teg installation
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Installation
- Heater fuel connections
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Installation
- Connection to a separate tank
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Installation
- Bleeding and filling system with coolant
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Warranty terms
- Warranty terms
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Back cover
- Wallas - 40EA
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- Technical information
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- Operations
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- Wall lead-through section view
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Summary of Contents for wallas 40ea
- Page 1 - Heater fuel connections ........................................................... Installation - Connection to a separate tank ........................................................ Installation - Bleeding and filling system with coolant ....................................................Warranty terms - Warranty terms ..........................................................Back cover - Wallas - 40EA .............................................................. - 1 -...
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Page 2: Technical Information
40ea manual Technical information Fuel HVO-, B7-, B10-, XTL-oils Operating voltage 12V DC Consumption 0,16...0,4 l/h Heating power 1600...4000 W - 1 -... - Page 3 40ea manual Power adjustment Room thermostat or manual power control Manually with a switch or with the automatic weekly timer Start-up (accessory) or remote controller (accessory) Power consumption 0,2...0,4 A (when ignited ca. 4,5 min. 8 A) Measurements 730x440x240 mm Weight ca.
- Page 4 40ea manual Conformity with ecodirective Wallas 40EA conforms with ecodirective - 3 -...
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Page 5: Heater Operation
Heater operation Wallas heater 40 EA is designed especially for water circulation heating systems outside of the electricity network. Light furnace oil, diesel oil or paraffin can be used to fuel the device. The heater is fed with fuel from a separate tank, which is positioned below the heater. -
Page 6: Water Connections
Avoid installing the control panel in the immediate vicinity of a water outlet. If possible, install the control panel on a vertical surface. We recommend that the device be installed by an authorised Wallas service shop. Protection of pipes, hoses and cables Power cables, fuel- and water hoses must be protected in locations where they are susceptible to mechanical damage due to sharp edges or heat. - Page 7 40ea manual - Follow the hose manufacturer's bending radius recommendations to prevent clogging. - Make sure that the water hoses are far enough from the hot metals such as engine. - Water ducting and fuel hoses must be protected in locations where they are susceptible to mechanical damage due to sharp edges or heat.
- Page 8 40ea manual Additional water pump can be turned on from operation panel. Additional water pump makes possible that user can control where the heat goes in the system, like in this example the heating mat with additional pump can be in another room than others, so when additional pump is on more heat goes through boiler and the mat with additional pump .
- Page 9 40ea manual Flue gas connections Accessory package contents Exhaust head 4004 1 pcs Exhaust head 4004 2 pcs Covering plate 360x360 8 pcs Fastening screw 4,5x15 4 pcs Fastening screw 4,5x25 Mounting kit 4880 0,5 m Exhaust pipe 4845 0,5 m...
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Page 10: Electrical Connections
40ea manual Electrical connections Heater has to be connected up electrically according to the EMC-directives. Safety instructions for wiring the heater: Make sure that electrical cables are not damaged. Avoid: chafing, kinking, jamming or exposure to heat. Electrical connections and ground connections must be free of corrosion and firmly connected. - Page 11 40ea manual Electrical connections of the device - 10 -...
- Page 12 40ea manual - 11 -...
- Page 13 40ea manual - 12 -...
- Page 14 40ea manual 12 V direct current system Connect the red wire of the power cord to the plus terminal of the battery and the black or blue wire to the minus terminal. A 15 A main fuse must be installed near the battery on the red plus wire of the power cord. See picture.
- Page 15 40ea manual Things to note about the connections In installation, to make the mounting and demounting for service easier, it is recommended to leave some extra length of loose cables and fuel line by creating a coil. If the installation location is cramped, it is recommend to connect the cabels and the fuel line to the device before mounting the unit to bracket.
- Page 16 40ea manual Operating The unit is controlled by text messages (GSM). If the network coverage is poor we recommend using an external aerial. The strength of the signal is displayed by the LED lights of the remote starter. Green light means good signal, red lights means poor signal, and if there is no signal the light is off.
- Page 17 40ea manual 1. Switch off the main power from the heater (disconnect the accumulator cable) 2. On web page remote.wallas.fi check that the SIM card operator is included in the tested operator list. 3. Check that the PIN code request of the SIM card is disabled. If necessary, disable it.
- Page 18 Spaces are permitted between commands, but PROHIBITED in the middle of a command. “1234 W1 S4” is CORRECT, “1234 W 1 S 4“ is INCORRECT. Control commands Text message commands “R1” – Wallas heater control S4 Status command Turn the heater on by sending: "1234 R11"...
- Page 19 40ea manual Turn the heater of by sending: "1234 R10" - 18 -...
- Page 20 This command provides an overview of the status of the 4430 unit. The 4430 unit sends the status data as a text message to the GSM phone of the person sending the enquiry. An example of the data received in response to the “1234 S4” command: Response text message: Wallas: Heater is off. - 19 -...
- Page 21 40ea manual The heater has been stopped Local control. The heater has been adjusted with the equipment control switch. Set temp:16C The user-set temperature is 16°C Read temp:25C The measured temperature of the room is 25°C Volt:12.0V The voltage is 12.0 V GSM12A+ V3.4...
- Page 22 40ea manual • Connect the unit to the power source and keep the button down for at least 10 seconds. • Release the button. • The factory settings have now been restored. • The unit is now ready for use.
- Page 23 40ea manual Operations Combustion indication led's Blinking logic: No error Init, Off LED off CoolDown, PauseCoolDown, Rampdown, PauseRampDown LED blinking slowly, 1.0 s on, 1.0 s off Pause mode: LED blinking gently and smoothly like breathing. Other states LED on...
- Page 24 40ea manual Error Repeated sequence: blink N times (0.5 s on, 0.5 s off), 5.0 s off. 1 blink - Glow plug Glow plug open circuit Glow plug short circuit 2 blinks - Burn fan Missing tachometer feedback 3 blinks - Burner temperature sensor Burner temp.
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Page 25: Safety Distances
40ea manual Safety distances Safety distances Distance from surrounding walls. Observe country-specific requirements. There must be enough clear¬ance between the wall and the device so that the space can be kept clean and free of dust, litter and other unwanted objects. The openings for the air intake, in the lower section of the device?s casing, must be unobstructed. - Page 26 40ea manual Accessories 4004 and 4880 are required for the installation. Note that different measurements for insulation are given for Finland, as opposed to Sweden and Norway, due to different national regulations. 10. Drill or cut an opening in the wall for the exhaust pipe and its insulation (ø 120 mm, Finland/ ø 320 mm, Sweden and Norway).
- Page 27 40ea manual Wall lead-through section view - 26 -...
- Page 28 40ea manual Instructions for attachment to the flue Accessory 4880 is required for the installation. 1. Cut the flue-gas pipe, the insulation channel and the cover sheet metal to a length at which they extend to the inner surface of the flue.
- Page 29 40ea manual Teg installation Teg-element is attatched to heaters exhaust and it converts the exhaust heat to electricity and it load's the systems batteries when heater is on. Teg is flush-mounted to a wall behind the heater. - 28 -...
- Page 30 40ea manual Measurements for the hole are 516x328mm - 29 -...
- Page 31 40ea manual Electrical connections: Heater mains are connected to a "load" connectors, battery is connected to "batt" - 30 -...
- Page 32 40ea manual Heater fuel connections Suitable fuels Wallas-Marin recommends to use 100% HVO-Diesels - 31 -...
- Page 33 40ea manual Things to note about the connections The standard length of the fuel hose is 4 m (max 6 m). Cut the fuel hose to a length suitable for installation. The lift height of the pump should be less than 2 m; preferably 0,5-1 m.
- Page 34 40ea manual Tank placement 1. The fuel tank should always be placed below the base of the device. (The fuel surface level must be below the device.) When the fuel level is above the base, the solenoid valve 30017 must be installed on the tank-side end of the hose.
- Page 35 40ea manual Connection to a separate tank Cap run-throughs and sinter filters are used on plastic tanks. Volume length x height x width Order code 200 x 300 x 130 mm 2024 Accessory 10 l 380 x 195 x 210 mm...
- Page 36 40ea manual Bleeding and filling system with coolant Its easiest to fill ducting starting from the lowest point of installation. If you start filling from the header tank there will be airlocks. Filling from the lowest point takes most of the air out from the system, so this makes bleeding much easier.
- Page 37 40ea manual 2) Connect drill pump to the free end of t-branch and close one line with hose pinching pliers. - 36 -...
- Page 38 40ea manual 3) Pump coolant through the drill pump untill header tank starts filling. 4) Relocate pinching pliers to the another line and start pumping coolant until it reaches the header tank. - 37 -...
- Page 39 40ea manual 5) Unplug the drill pump's hose and plug T-branch. - 38 -...
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Page 40: Warranty Terms
1. In the event of a defect: Look at the check list on the website or installation / usage manual (www.wallas.fi) to make sure the defect in question is not related to use. A simple problem might not be covered by the warranty water in diesel or unit requires a service. - Page 41 40ea manual Wallas - 40EA Wallas-Marin Oy Kärrykatu 4 20780 Kaarina Finland http://www.wallas.com/ Oikeudet muutoksiin pidätetään. Vi behåller rätten att göra ändringar. We reserve the right to changes. Änderungen vorbehalten. Nous nous réservons le droit de faire des changements. Wij behouden ons het recht voor deze te wijzigen.