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PRESSCON LOX User Manual

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LOX - Low Oxygen System
User Manual
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User manual
21 januari 2021
Version 4.0, Revision 00
Approved
PRESSCON FX-Prevent
Honselersdijk

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Summary of Contents for PRESSCON LOX

  • Page 1 LOX - Low Oxygen System User Manual Type User manual Date 21 januari 2021 Version / Revision Version 4.0, Revision 00 Status Approved Company PRESSCON FX-Prevent Location Honselersdijk...

  • Page 3: Table Of Contents

    PRECAUTIONS AND SAFETY INSTRUCTIONS FOR NITROGEN GENERATORS ..............5 ............................5 ENERAL SAFETY STANDARDS ........................5 ORKING WITH THE NITROGEN GENERATOR ..........................5 ESCRIPTION OF HAZARD SYMBOLS THE LOX INSTALLATION ..............................7 ............................7 SYSTEM BASICS ..............................9 YSTEM DESCRIPTION Compressor ................................9 Compressed air conditioning ..........................9 Nitrogen generator ..............................

  • Page 4: Introduction

    Fires can cause very great damage to the environment and to property. In addition, there is a high potential risk to humans. The primary goal of the LOX system is to prevent fire in a specific area or to drastically reduce the risk of fire. A fire that does start, despite of the precautions, will remain limited and will develop less quickly.

  • Page 5: Precautions And Safety Instructions For Nitrogen Generators

    Precautions and safety instructions for nitrogen generators General safety standards When working with the nitrogen generator of FX Prevent, there are some safety risks that have to be considered. The risks involve subjects such as dangerous voltage, high pressure and dangerous gas to inhale. This is addressed in this chapter. It is highly recommended that the safety risks are observed before work on the devices is commenced.
  • Page 6 For the precautions and safety instructions of miscellaneous components that are related to the nitrogen generator, please refer to the enclosed instructions of those components that are provided by the respected manufacturers. These can be found with the specific components upon delivery or are included within the technical file of system of which the nitrogen generator is part of.

  • Page 7: The Lox Installation

    Door display at each entrance door except for automatic sluices. If the LOX oxygen reduction system is used to protect a refrigerated area where the temperature is below 0 °C, an alternative assembly is used. In this application, the following components are placed outside the protected areas: •...
  • Page 8 Figure 1: Schematic setup of the LOX system basics.

  • Page 9: System Description

    As soon as there is a temporary voltage drop, the compressor must be activated manually. The compressor switches off for safety reasons and may not be switched on automatically. The LOX system switches itself on again and reports a power failure in the log.

  • Page 10: Lox Opstelling

    Depending on the dimensions, the shape of the room and the objects present, nitrogen is injected at one or more locations. If several rooms are protected with one LOX installation, the distribution is regulated by means of valves. The supply of nitrogen is automatically controlled via the LOX control software and is not described separately in this manual. LOX controller The LOX controller is the nerve center of the installation.

  • Page 11: N 2 Control

    If a single sensor shows a large deviation, this may indicate an abnormal oxygen content or a defect. This is immediately indicated by an alarm message. The oxygen sensors are part of the LOX installation and are therefore not described separately in this manual. Operation takes place via the LOX controller.

  • Page 12: Informing And Alerting

    If a door is left open for longer than the set time, an alarm will activate. The door switch monitoring is part of the LOX system and is therefore not described separately in this guide. It is operated via...

  • Page 13: Emergency Stop

    Operation takes place via the LOX controller. A second possibility is that the LOX system is connected to the fire alarm system or is part of a quick release system. In these cases, the details are given in the relevant manual.

  • Page 14: Ecd Display

    ECD Display The ECD Display is the main control device that the operator can use to work with the LOX system. It is included in the leading N2 Controller and is connected to the LOX Control (ECD) components. With the ECD display, the user can do several things, such as view the status of the LOX system, view active measurements, view settings and adjust settings with the buttons on the display.

  • Page 15: Button Functionality

    Keyboard with control buttons Next to the reset button on the ECD Display there is a keypad with six control buttons. These buttons are used for navigating through the software of the ECD Display and for adjusting the parameters. Info Prog Alarm Netherlands...
  • Page 16 Button Action Description At the Guest, Operator, Factory menu or in one of the sub-menu´s: Press this button once to leave the current menu and return to the previous menu. By repeating this action, the main screen is eventually reached. Pressed shortly When adjusting a setting: Press this button once to cancel the adjustment of a setting.

  • Page 17: Status Led's

    Status LED’s Below the ECD display there are 2 columns of LED lights which give the user direct information on the status of the LOX system. Which LED lights are featured at the ECD display and what their functions are is described in the following table.

  • Page 18: Assembly Instructions

    The LOX system is a combination of several machines. The joint purpose of the combination of machines is to condition the room that needs to be secured by means of nitrogen supplementation. To achieve the goal of oxygen reduction, it is necessary to assemble the system in the right way.

  • Page 19: Errors

    The LOX Controllers (ECD) are software-controlled devices. This means that in case of a defect, error or alarm, a message is generated to inform the user that something is wrong. If an error or alarm occurs, there are several ways in which the LOX system will inform the user.

  • Page 20: Error Messages In General

    Error messages in general The following table shows which error messages can be generated in general. Error message display row 1 Error message display row 2 Description Source message No ECD display message No connection to device ERROR_DEVICE_NOTAVAILABLE AnIN01: sensor fault Analogue sensor 1 fault ERR_ANALOGIN_SENSOR01 AnIN02: sensor fault...
  • Page 21 Error message display row 1 Error message display row 2 Description Source message Dc_OUT01: cable fault Transmission path error output 1 ERR_TPFAULT_OUTPUT01 Dc_OUT02: cable fault Transmission path error output 2 ERR_TPFAULT_OUTPUT02 Dc_OUT03: cable fault Transmission path error output 3 ERR_TPFAULT_OUTPUT03 Dc_OUT04: cable fault Transmission path error output 4 ERR_TPFAULT_OUTPUT04...
  • Page 22 Error message display row 1 Error message display row 2 Description Source message Serial uart 3 frame buffer Serial connection 3 message buffer full ERR_UART3_FRAMEBUFF Serial uart 7 receive fault Serial connection 7 receive error ERR_UART7_RX Serial uart 7 transmit fault Serial connection 7 send error ERR_UART7_TX Serial uart 7...
  • Page 23 Error message display row 1 Error message display row 2 Description Source message No ECD display message Reserved error ERR_RESERVED112 No ECD display message Reserved error ERR_RESERVED113 No ECD display message Reserved error ERR_RESERVED114 No ECD display message Reserved error ERR_RESERVED115 No ECD display message Reserved error...

  • Page 24: Error Messages From The N Control

    Error messages from the N Control The following table shows which error message can be generated by the N2 Control. Error message display row 1 Error message display row 2 Description Source message No ECD display message Start of device specific error ERR_N2DEVICEBASE CAN-bus extension not available...
  • Page 25 Error message display row 1 Error message display row 2 Description Source message N2 flow out maximal Flow out is set higher than value at this production ERR_N2N2FLOWOUT_MAX N2 pressure Sensor error Pressure sensor not found ERR_N2PRESSURE_NOSENSOR N2 pressure minimal Pressure sensor set lower than value at this production ERR_N2PRESSURE_MIN N2 pressure...
  • Page 26 Error message display row 1 Error message display row 2 Description Source message No ECD display message Reserved error ERR_N2RESERVED_193 No ECD display message Reserved error ERR_N2RESERVED_194 No ECD display message Reserved error ERR_N2RESERVED_195 No ECD display message Reserved error ERR_N2RESERVED_196 No ECD display message Reserved error...
  • Page 27 Error message display row 1 Error message display row 2 Description Source message ECD Display device count fault Number of EcdDisplays in network do not match ERR_N2DEVICELIST_ECDDISPLAYCOUNT FxConnect device count fault Number of FxConnects in network do not match ERR_N2DEVICELIST_FXCONNECTCOUNT Compressor device count fault Number of Compressors in network do not match...

  • Page 28: Error Messages From The Ecd Display

    Error messages from the ECD Display The following table shows which error message can be generated by the ECD display. Error message display row 1 Error message display row 2 Description Source message No ECD display message Start of device specific errors ERR_ECDDEVICEBASE No ECD display message Will be lapsed...
  • Page 29 Error message display row 1 Error message display row 2 Description Source message ColorDisplay N/A on CAN-bus 1 ColorDisplay not available on CAN1 ERR_COLORDISPLAY1_NA_CAN1 No ECD display message Will be lapsed ERR_COLORDISPLAY2_NA_CAN1 No ECD display message Reserved error ERR_ECDRESERVED_159 No ECD display message Will be lapsed ERR_COLORDISPLAY4_NA_CAN1 No ECD display message...
  • Page 30 Error message display row 1 Error message display row 2 Description Source message No ECD display message Reserved error ERR_ECDRESERVED_196 No ECD display message Reserved error ERR_ECDRESERVED_197 No ECD display message Reserved error ERR_ECDRESERVED_198 No ECD display message Reserved error ERR_ECDRESERVED_199 Desired level day value system a >...
  • Page 31 Error message display row 1 Error message display row 2 Description Source message ColorDisplay device count fault Number of ColorDisplays in network do not match ERR_ECDDEVICELIST_COLORDISPLAYCOUNT Compressor device count fault Number of Compressors in network do not match ERR_ECDDEVICELIST_COMPRESSORCOUNT Psa generator device count fault Number of PSA generators do not match ERR_ECDDEVICELIST_PSAGENERATORCOUNT...

  • Page 32: Error Messages From The Ox Control

    Error messages from the Ox Control The following table shows which error message can be generated by the OX control. Error message display row 1 Error message display row 2 Description Source message No ECD display message Start of device specific error ERR_OXDEVICEBASE CAN-bus extension not available...
  • Page 33 Error message display row 1 Error message display row 2 Description Source message Area monitor 7 sensors not set Not enough sensors at the Area monitor 7 ERR_OXLEVELMONITOR07_NOSENSORS Zone Control measure type fault Measurement type difference in sensors of ZoneControl ERR_OXZONECONTROL_MEASURETYPE Zone Monitor measure type fault...
  • Page 34 Error message display row 1 Error message display row 2 Description Source message Area monitor 1 oxygen level is high Oxygen maximal warning Area monitor 1 ERR_OXLEVELMONITOR01_OXLEVELMAXWARNING Area monitor 2 oxygen level is high Oxygen maximal warning Area monitor 2 ERR_OXLEVELMONITOR02_OXLEVELMAXWARNING Area monitor 3 oxygen level is high...
  • Page 35 Error message display row 1 Error message display row 2 Description Source message Area monitor 5 access not safe Access to Area monitor 5 not safe ERR_OXLEVELMONITOR05_ACCESSNOTSAFE Area monitor 6 access not safe Access to Area monitor 6 not safe ERR_OXLEVELMONITOR06_ACCESSNOTSAFE Area monitor 7 access not safe...

  • Page 36: Error Messages From The Fx Connect

    Error messages from the FX Connect The following table shows which error message can be generated by the FX Connect. Error message display row 1 Error message display row 2 Description Source message No ECD display message Start of device specific errors ERR_FXDEVICEBASE Xport NTP fault...
  • Page 37 Error message display row 1 Error message display row 2 Description Source message No ECD display message Reserved error ERR_FXRESERVED_156 No ECD display message Reserved error ERR_FXRESERVED_157 No ECD display message Reserved error ERR_FXRESERVED_158 No ECD display message Reserved error ERR_FXRESERVED_159 No ECD display message Reserved error...
  • Page 38 Error message display row 1 Error message display row 2 Description Source message No ECD display message Reserved error ERR_FXRESERVED_195 No ECD display message Reserved error ERR_FXRESERVED_196 No ECD display message Reserved error ERR_FXRESERVED_197 No ECD display message Reserved error ERR_FXRESERVED_198 No ECD display message Reserved error...
  • Page 39 Error message display row 1 Error message display row 2 Description Source message No ECD display message Reserved error ERR_FXRESERVED_234 No ECD display message Reserved error ERR_FXRESERVED_235 No ECD display message Reserved error ERR_FXRESERVED_236 No ECD display message Reserved error ERR_FXRESERVED_237 No ECD display message Reserved error...

  • Page 40: Troubleshooting

    The LOX system is set by FX Prevent. In order to guarantee the safety of persons, all set values can only be changed by an authorised person. This means that in case of a malfunction, FX Prevent should always be contacted.

  • Page 41: Maintenance

    • Odor filter • Dust filter Oxygen sensors Maintenance of the oxygen sensors of the LOX system should be carried out according to the maintenance schedule below. Work to be preformed Performed by Inspection of sensor measurements User Inspection and calibration of oxygen...

  • Page 42: Pressure Equipment, Examination Of Commissioning And Reinspection During Using Phase

    According to the provisions resulting from the European directive 2014/68/EU (PED) for pressure equipment, it is determined that the rules for pressure equipment shall apply to the FX-Prevent LOX system. Pressure equipment which has been brought on the market in the Netherlands must meet the obligations arising from the Dutch Pressure Equipment Act.

  • Page 43: Appendix

    Appendix In addition to this document, the description of the content extends to the following appendixes: Appendix ID Description Version V0.0_R00 Document history Version 1.0 to 2.0 indicates : Modification, in lay-out, structure or other major modifications; Version 1.0 to 1.1 indicates : Supplement, a chapter of paragraph has been added to the document;...

  • Page 44: To Conclude

    To conclude This manual has been written in order to support the mechanic, installer or customer in adjusting, modifying or working with a product of FX Prevent. Its aim is to maintain and possibly improve the quality of its products. If additional information or support is requested then FX Prevent can be consulted through the following information.

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