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VWR 171-1247 Instruction Manual

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European Catalogue Numbers:
171-1247
171-1248
Version:
2
Issued:
30 August, 2019
®
VWR
P Water System
INSTRUCTION MANUAL

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Summary of Contents for VWR 171-1247

  • Page 1 ® P Water System INSTRUCTION MANUAL European Catalogue Numbers: 171-1247 171-1248 Version: Issued: 30 August, 2019...
  • Page 2 Legal Address of Manufacturer Europe VWR International bvba Researchpark Haasrode 2020 Geldenaaksebaan 464 B-3001 Leuven + 32 16 385011 http://be.vwr.com Country of origin China ® P Water System ver 2, rel 1 30.08.2019...

  • Page 3: Table Of Contents

    Table of Contents 1 INTRODUCTION 1.1 System Exterior 1.2 Product Features 1.3 Main Applications 1.4 Specifications 1.5 Operation Principles 1.6 Technical Specifications 2 INSTALLATION 2.1 Installation Site Requirements 2.2 Feed Water Requirements 2.3 Feed Water Quality Measurements 2.4 Installation 3 SYSTEM STARTUP AND OPERATION 3.1 Check List Prior to System Startup 3.2 System Initial Startup 3.3 System Setting-up...

  • Page 4: Introduction

    1 INTRODUCTION The VWR P water system is designed to produce ultrapure water (Type I) from pure water. Water quality produced meets or exceeds the corresponding ASTM, CAP, CLSI and ISO 3696 / BS 3997 water standards. This manual describes in detail about system performance characteristics, installation, operation, and routine maintenance.

  • Page 5: System Exterior

    System Exterior Main System Dispenser Control Console Cross bar and dispenser rest Side panel handle on with optional accessories Side panel Electrical connections Water outlets Wall mount ports Touchscreen Final filter Crossbar Crossbar release button Center post Dispenser base Finger rest hook Corrugated tubing Outlets for CAN cable or power Cable and water outlets...
  • Page 6 Description of the system The VWR P manages the production and distribution of ultrapure water from purified water. It consists of three main units: Main System: manages the production of ultrapure water.  Dispenser: integrates the touchscreen and manages the dispensing.

  • Page 7: Product Features

    1.2 Product Features The VWR P ultrapure water system provides an integrated solution for lab water supply. This system is easy to install, easy to operate and easy to maintain. This system has the following features: Type I ultrapure water is produced from pure water.

  • Page 8: Specifications

    1.4 Specifications Ultrapure Water (Type I) Dispensing Rate Variable speed dispensing up to 2 L/min Resistivity 18.2 MΩ.cm (at 25 ℃) < 5 ppb Particles (>0.2 μm) <1 /mL (with a 0.2 μm final filter) Microorganism < 0.01 cfu/mL (with a 0.2 μm final filter or Bio-filter) <...

  • Page 9: Operation Principles

    1.5 Operation Principles VWR P ultrapure water system produces ultrapure water from purified water. Pure water flows through H Pack for further deionization, through a UV lamp chamber with a dual wavelength UV lamp to destroy trace organic pollutants in water, then through a polishing cartridge to remove the last trace of ions, then a 0.2 μm final filter to the outlet.

  • Page 10: Installation

    2 INSTALLATION 2.1 Installation Site Requirements Item Requirements ≥ 50 cm×50 cm total Installation space Feed water Purified water: EDI, RO, DI or distilled water 5 – 45 Working Temperature 100 – 240 VAC ± 10%, 1 KW (5 A) Power 20 –...

  • Page 11: Installation

    Twenty liters of purified water 2.4.2 Items Included Package Name Quantity Note VWR P Main System Including a cable connected to main Control Console system Including 8 mm PE tubing (8 meter), one Accessories Bag roll of Teflon tape, a male connector, and a...
  • Page 12 Illustration of water inlets and outlets Label Description Tubing Diameter Connect to HP Dispenser A Spare 8 mm Not used HP Dispenser B Spare 8 mm Not used EDI Drain Spare 8 mm Not used Pure Water In Pure water inlet 8 mm Pure water tank Product To Tank...
  • Page 13 2.4.3.2 VWR P External Connection Diagram Power UP dispenser Pure water in Line: Electrical loop Blue Line: Water loop ® P Water System ver 2, rel 1 30.08.2019...
  • Page 14 2.4.4 Installing the Dispenser C D E Description Connect to 8 mm tubing port Main system 8 mm tubing port Main system Data cable port Main system or power Data cable port Main system or power Foot switch port Foot switch (Optional) 2.4.4.1 Items included Package Name...
  • Page 15 b) Install the dispenser center post to the base, then insert the crossbar on the center post, place the dispenser handle on the magnetic base of the dispenser arm. Take the tubing bundle out from the package, including two pieces of tubing and a cable. Install the tubing and cable as shown in the pictures below.
  • Page 16 2.4.4.3 Installing the Wireless Dispenser Upgrade Kit a) For dispenser connected using wireless, need to use the upgrade kit (171-1274) to install the dispenser. The kit comes with a 10 meter link bundle and a power adapter b) Assemble the dispenser as that described above. a) Connect the tubing and power adapter as shown in the pictures below.
  • Page 17 2.4.4.4 Installing the Dispenser Kit (RG0P0U001) and the Wireless Dispenser Upgrade Kit a) For one dispenser connected via wire and another one dispenser connected using wireless, need to use the upgrade kit (RG0P0U012) to install the dispenser. The kit comes with a 10 meter link bundle and a power adapter b) Assemble the dispenser as that described above.
  • Page 18 2.4.6 Installing External Cable Connection Power Make sure all power cords and signal cables are connected to their corresponding ports. ® P Water System ver 2, rel 1 30.08.2019...

  • Page 19: System Startup And Operation

    3 SYSTEM STARTUP AND OPERATION 3.1 Check List Prior to System Startup Prior to system startup, use the table below to make sure all parts have been installed and connected, and quality of pure water meets minimal requirements. Check List Feed water quality Pure water: Conductivity <...

  • Page 20: System Initial Startup

    3.2 System Initial Startup Connect the power adapter to the system to power on the system, set-up menus will show up in order at the initial power-up in a few seconds. 3.2.1 Language Setup The language setup menu will show up in the first page.
  • Page 21 Choose the actual capacity of pure water tank if a tank is installed. Tap Next to enter Other Devices setup menu. If the tank is not VWR, choose Custom. Setup the height and volume of the feed water tank. 3.2.4 Other Devices Setup Make sure there is “√”...
  • Page 22 3.2.6 Install Consumables 3.2.6.1 Register Consumables (Not including cartridges) Follow instructions on the screen, scan RFID tags for the 185 nm UV lamp and final filter at the AC pack position with an antenna sign ( ) on the system. Details are shown below Note: 1.
  • Page 23 3.2.6.2 Install and Register Cartridges VWR P system has two packs, 1 H Pack and 1 U Pack. Each cartridge’s position is labelled on the system. Install a cartridge to its corresponding position. Right Side Left Side H Pack U Pack a) Remove the right side panel from the system as shown below.
  • Page 24 Lock lever Unlocked position Locked position d) Wet the O-rings on the H Pack cartridge with pure water. Cartridge lock lever e) Turn the lever on the cartridge adapter to the right side at the unlock position as shown in the photo Align the cartridge label facing out.
  • Page 25 Follow the same procedure to install other cartridges. Install the U Pack to the right side. Note! The control console will display “RFID Error!”, and the alarm icon if a pack is installed incorrectly. Reinstall it to the correct position. h) Make sure all consumables have been registered and tap Next to enter Dispenser setup menu.
  • Page 26 Tap Config, system will automatically configure the dispensers. You need to choose a dispenser as default for each type of water. Water will come out from the default dispenser when you tap dispense button on the control console. Choose the Type of the dispenser. Note: An Address shown between 10 and 20 means the dispenser setup is successful.
  • Page 27 3.3 System Setup Swipe a finger down the top section of the home screen to see the drop-down bar. Make sure the system is in Ready mode. If not, toggle between Standby and Ready modes using the drop-down bar to switch the system from Standby to Ready. Drop -down bar Note! Alarms...
  • Page 28 ). Scan the RFID tags for the 185 nm UV lamp and final filter in their corresponding box to register the consumables. Scan here After scanning, enter manager’s user name and tap Install on the pop-up dialog below to reset the consumables or other components with chip.

  • Page 29: Information Menu

    3.4 Information Menu Control Console Main Page Section 1: Drop-down menu, including the located time and system operating status. Standby Ready Section 2: UP water quality, TOC, temperature, operation mode and UP water recirculation icon. Section 3: Feed water resistivity. Section 4: UP water dispensing set up Volumetric dispensing button, decrease the volume, down to 0.1 L.
  • Page 30 Dispenser Section 1: System operating status (including Standby, Pressure Relief, Recirculation and Product) and tank level. Section 2: Water quality parameters: water resistivity, TOC and temperature. Section 3: Dispensing set up Recirculation button Volumetric dispensing button, decrease the volume, down to 0.1 L. Volumetric dispensing button, increase the volume, up to 99.9 L.
  • Page 31 Control Console - More Pages Information Menu Swipe the screen to page 2 in Standby mode. Page 2 is Information Menu which contains information about system status and history. Water Quality displays measured values about water. UP, TOC and Temp.: UP resistivity, TOC and ...
  • Page 32 About Including: catalog number, serial number, production date, installation date and software version. You may need to provide some or all of these information when requesting service. ® P Water System ver 2, rel 1 30.08.2019...

  • Page 33: Maintenance Menu

    3.5 Maintenance Menu Notes: Maintenance menu is password protected for system administrators. The log-in information is in the USB stick shipped with the system. Maintenance Menu Swipe left on the Screen to page 3 in Standby mode. Page 3 is Maintenance Menu which contains parameter set-up, RO cleaning, etc.
  • Page 34 Calibration The calibration menu is used to calibrate water dispense rate from the dispenser. Audio You can decide to activate touch clicks Change screen brightness and choose energy-saving if needed. Set the time for screensaver. Additional Setting Provide selections to open or close tank recirculation. User Setup Manager can add new account to operate the system.
  • Page 35 Permission Level Including RFID Config. and Verification. RFID Config. Turn on and off RFID alarm. System wouldn’t show alarms about consumable status and type. Verification Turn on and off user verification. Users don’t need to enter a name when replacing consumables if it is checked. It’s off by default.

  • Page 36: Dispensing Water

    4 DISPENSING WATER Water can be dispensed from the dispenser handle either by pressing the dispense button on the handle or from the main control console. 4.1 Dispensing Water Tap recirculation icon on the main console or the dispenser to start recirculation. When the resistivity reaches 18.2 MΩ.cm, press the dispense icon on the monitor or on the...

  • Page 37: Maintenance

    5 MAINTENANCE 5.1 Basic Alerts Solution Message H-Pack 3000 L Installation Date: XXXX-XX-XX It is XX days overdue. Please replace it in time so Exchange the H Pack and reset. as not to affect the performance of the system. CAT NO: 171-1257 LOT NO: S6PDC0101 U-Pack 3000 L...

  • Page 38: Basic Troubleshooting

    Stop dispensing until water tank is refilled. · The 185 nm UV lamp may be burnt. · Check 185 UV Exchange the 185 nm UV lamp or contact a VWR professional engineer. · The tank UV lamp may be burnt. ·...
  • Page 39 · TOC Feed Resistivity<15MΩ.cm Contact a VWR professional engineer. · Another dispenser connected to the same Cannot dispense water from systems is being used. System allows one dispenser. It shows “In Use” dispenser working at a time. Wait till the other dispenser stopped dispensing.

  • Page 40: Replacing Consumables

    5.3 Replacing Consumables Consumable life, in particular cartridges, is heavily dependent upon feed water quality and amount of water used. Below is a general guideline of frequency to replace consumables. Replacement Consumables Performance Indicator Frequency Dual UV lamp 24 months Increase in TOC 12 months Reduce in flow rate...
  • Page 41 If leaks, reseat the cartridge, then test again. d) If there is no leakage, install back the right side panel. e) Remove the final filter before replacing VWR U Pack. Release pressure by dispensing some water. Install the final filter after installing the cartridge.
  • Page 42 e) Wear gloves included in the new UV lamp package. Avoid direct skin contact with the quartz glass of the UV lamp. Remove the UV lamp cover to expose the UV lamp. Unplug the UV lamp from its power cord, and then carefully remove the old UV lamp from the chamber. Carefully insert the new UV lamp into its chamber.
  • Page 43 5.3.3 Replacing the Final Filter a) Remove the final filter b) Install the filter into UP outlet firmly, and make sure no leaking. Dispense UP water to degas. Stop UP dispensing, installation finished. If a final ultrafiltration cartridge is needed, install the device the same way as the final filter. ®...

  • Page 44: History Inquiry And Export

    5.4 History Inquiry and Export Insert a USB stick into the port on the control console as shown. Swipe left on the Screen to Maintenance Menu in Standby mode. Tap History on Maintenance Menu. Tap Start Date and End Date to choose the date that need to check.
  • Page 45 Read and Print the Exported History Data from a PC Computer: Exported data are encrypted. The files exported can be read as pdf files or printed using VWR’s VWR Data Converter. The converter SW is on the USB that comes with the system.
  • Page 46 Tap “File”, choose “Open”. Choose the file folder “VWR Data” from the USB stick to open it. Choose the data file you wish to check and then open it. Tap “Operate”, then choose “Convert”. ® P Water System ver 2, rel 1 30.08.2019...
  • Page 47 The data are as shown left. You can Save the data in pdf format or Print it by tapping the icons as shown in the red boxes. ® P Water System ver 2, rel 1 30.08.2019...

  • Page 48: Parts And Order Information

    6 PARTS AND ORDER INFORMATION VWR P Systems Catalog Number VWR P System VWR P Ultrapure water system 171-1247 171-1248 VWR P Ultrapure water system, with TOC Commonly Used Consumables Catalog No. Product Name Description Unit With a 3 m corrugated pipe,...

  • Page 49: Technical Service

    VWR warrants that this product will be free from defects in material and workmanship for a period of two (2) years from date of delivery. If a defect is present, VWR will, at its option and cost, repair, replace, or refund the purchase price of this product to the customer, provided it is returned during the warranty period.

  • Page 50: Disposal

    9 Equipment disposal This equipment is marked with the crossed out wheeled bin symbol to indicate that this equipment must not be disposed of with unsorted waste. Instead it's your responsibility to correctly dispose of your equipment at lifecycle -end by handling it over to an authorized facility for separate and recycling.
  • Page 51 Local VWR offices in Europe and Asia Pacific Austria Germany Poland VWR International GmbH VWR International GmbH VWR International Sp. z o.o. Graumanngasse 7 Hilpertstrasse 20a Limbowa 5 1150 Vienna D - 64295 Darmstadt 80-175 Gdansk Tel.: +43 1 97 002 0 Freecall: 0800 702 00 07 Tel.: +48 058 32 38 210...

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171-1248Avantor 171-1247Avantor 171-1248

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