Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for TBB SIES 2-4 KVA
Summary of Contents for TBB SIES 2-4 KVA
- Page 1 User Manual Solar Intelligent Energy System (SIES) Version A1.0 Date: Mar. 2018...
- Page 2 User Manual of Solar Intelligent Energy System (SIES) WARNING: FIRE HAZARD SUITABLE FOR MOUNTING ON CONCRETE OR OTHER NON- COMBUS TIBLE SURFACE ONLY CAUTION: THE DC AND AC BREAKER MUST HAVE BEEN TURNED OFF BEFORE SERVICING MADE IN CHINA...
- Page 3 Assumes no responsibility or liability for loss or damage, whether direct, indirect, consequential or incidental, which might arise out of the use of such information TBB offers standard warranty with its products, taking no responsibility for direct or indirect loss due to equipment failure.
-
Page 4: Table Of Contents
2.13 System scheme of SIES ......................12 Structure ..............................13 SIES 2-4 KVA models ....................... 13 SIES 5-8KVA models with one Solar Mate MPPT ..............14 SIES 5-8KVA with two Solar Mate MPPT ................. 15 Front panel of Energier Pro ...................... 16 Front panel of Solar Mate MPPT .................... - Page 5 User Manual of Solar Intelligent Energy System (SIES) Battery Calibration ........................40 Maintenance Bypass......................... 40 Switch off the system ........................ 41 Periodic Maintenance ....................... 42 Central Monitoring and Control ........................ 43 Functions of Cyber ........................43 Information displayed in Cyber ....................44 System Configuration........................
-
Page 6: General Safety Instruction
The battery may generate flammable gas during charging. Provide adequate ventilation during charging. NEVER smoke or allow a spark or flame in vicinity of a battery. Do not put the metal tool on the battery; spark and short circuit might lead to explosion. TBB Power Confidential Page 1 of 66... -
Page 7: Precaution Regarding Photovoltaic
Series fuse protection or PV box maybe required, depending on the type and configuration of the photovoltaic used in system. Series fuse, diodes and PV circuit breaker were built in our PV box. TBB Power Confidential Page 2 of 66... -
Page 8: System Introduction
User Manual of Solar Intelligent Energy System (SIES) 2. System Introduction SIES is a self-consumption hybrid PV system developed by TBB power. Working together with various kinds of battery, SIES can take advantage of energy from sun, grid or generator, in order to realize energy independent. -
Page 9: Work Modes Of Sies
When it is sunset, battery will be discharged to power the loads. If battery has been deeply discharged, SIES will start the diesel generator in order to power the loads and meanwhile charge the battery. TBB Power Confidential Page 4 of 66... - Page 10 1. Grid will be major power source for powering loads. PV and grid charge the battery together. Power Backup Grid > Battery 2. Upon power blackout, battery will be discharged to power the loads. TBB Power Confidential Page 5 of 66...
-
Page 11: System Features
(SoC), etc, clearly and in real time. Besides, as a web-based remote monitoring platform, TBB Energy Management Solution (TEMS) meets more advanced requirement on monitoring and control. Abundant system data of SIES system can be remotely monitored through GPRS or WIFI connections, and the system can be remotely configured and operated. -
Page 12: Energier Pro Inverter Charger Combination
Circuits Breaker and relevant Terminals MEDU is the energy detection unit, which collects the status information from the following components and communicates with Cyber central monitor. Its functions are described as following table. TBB Power Confidential Page 7 of 66... -
Page 13: Cyber Central Monitor
Category Functions Monitoring Energier Pro bi-directional inverter, Solar Mate MPPT charge controller, Battery and Load Configuration Battery Type, Battery Capacity Control Battery Equalization Communication Built-in Bluetooth, optional GPRS or WIFI Others Calendar, Clock TBB Power Confidential Page 8 of 66... -
Page 14: Maintenance Bypass
SoC <= set value Switch off higher than the set value Length of Time Exceeds the set value Switch off Consumed maximum KWh Switch off Automatically resume in a new day cycle per setting TBB Power Confidential Page 9 of 66... -
Page 15: Software Configuration
Automatic Generator Start (AGS) Load management 2.12 Naming rules of SIES 2.12.1 Models of SIES The following naming rules are applied on models of SIES: Figure 3 Naming rules of SIES TBB Power Confidential Page 10 of 66... - Page 16 2.12.2 Models of Smart Box The following naming rules are applied on models of Smart Box Table 11 Naming rules of Smart Box Field Figures Explanation Series name 3000VA Max inverter Power 4000VA 8000VA Rated DC voltage TBB Power Confidential Page 11 of 66...
-
Page 17: System Scheme Of Sies
User Manual of Solar Intelligent Energy System (SIES) Max solar charge current 60x2 2pcs 60A N.A. Bluetooth GPRS and DDDD GPRS Communication Type Bluetooth WIFI Wi-Fi and Bluetooth 2.13 System scheme of SIES Figure 4 System scheme of SIES TBB Power Confidential Page 12 of 66... -
Page 18: Structure
12V / 24V / 48V model: SP60-150 MPPT Charge Controller 1 7 3 ,5 4 7 5 4 4 5 1 0 2 6 ,9 4 4 2 ,5 Figure 5 Dimension of SIES 2-4 KVA models TBB Power Confidential Page 13 of 66... -
Page 19: Sies 5-8Kva Models With One Solar Mate Mppt
4 9 2 , 7 1 5 7 , 5 1 7 6 1 0 7 6 , 4 4 4 4 , 5 Figure 6 Dimension of SIES 5-8KVA models with one Solar Mate MPPT TBB Power Confidential Page 14 of 66... -
Page 20: Sies 5-8Kva With Two Solar Mate Mppt
1 5 7 . 5 1 7 6 6 6 3 1 8 . 5 1 3 8 . 3 7 0 0 Figure 7 Dimension of SIES 5-8KVA with two Solar Mate MPPT TBB Power Confidential Page 15 of 66... -
Page 21: Front Panel Of Energier Pro
Figure 9 Front Panel of Models: CF5090M, CF5040S, CF6050S, CF8060S Table 15 Parts of Eneriger Pro Alphabet Alphabet Elements Elements Main switch Battery negative(-) terminal RS485 Interface Battery positive (+) terminal Voltage Sensor terminals AC Output terminals BTS Interface AC Input terminals TBB Power Confidential Page 16 of 66... -
Page 22: Front Panel Of Solar Mate Mppt
Figure 10 Front panel of Solar Mate MPPT Table 16 Parts of Solar Mate MPPT Alphabet Alphabet Elements Elements Battery+ terminal PV IN + terminal Battery- terminal PE terminal PV IN - terminal COM Interface (RS485 communication) TBB Power Confidential Page 17 of 66... -
Page 23: Smart Box (Smb)
User Manual of Solar Intelligent Energy System (SIES) 3.6 Smart Box (SMB) 3.6.1 Smart Box with one Solar Mate MPPT Figure 11 SMB-30L60,SMB-30M60,SMB-40S60, SMB-50M60,SMB-80S60 3.6.2 Smart Box with two Solar Mate MPPT Figure 12 SMB-80S60x2 TBB Power Confidential Page 18 of 66... - Page 24 Manual bypass circuit breaker Battery negative (-) terminal (RCD PV input terminal (covered by AC input circuit breaker (RCD) metal plate ) Output circuit breaker 【Note】1)SPD: Surge Protection Device; 2) RCD: Residual Current Device TBB Power Confidential Page 19 of 66...
-
Page 25: Installation And Connection
MPPT charge controller have been switched off before connection. Otherwise, there might be a danger of high voltage. 4.1 Material list 4.1.1 Standard components provided by TBB Power The SIES system includes the following basic components: Energier Pro bi-directional inverter ... -
Page 26: Installation Location
User Manual of Solar Intelligent Energy System (SIES) 4.1.2 Optional components provided by TBB Power Photovoltaic panel PV Box Battery Bank Battery Cable PV special cables 4.1.3 Installation Tools Screw Driver Phillips Screw Driver ... -
Page 27: Installation Of Sies Components
All connection terminals of internal cables had been pre-assembled in Smart Box. The installer should only connect the relevant cables to the terminals of Energier Pro or Solar Mate. Please refer to the following internal wiring diagram: TBB Power Confidential Page 22 of 66... - Page 28 User Manual of Solar Intelligent Energy System (SIES) Figure 13 Internal wiring diagram of SMB-30L60, SMB-30M60 and SMB-40S60 Figure 14 Internal wiring diagram of SMB-50M60 and SMB-80S60 TBB Power Confidential Page 23 of 66...
- Page 29 “Label of Cable” is consistent with “Terminal of Energier Pro”: Table 19 AC Input and Output Cables Label of cable Terminal on Energier Pro AC IN L L of AC input (line) AC IN N N of AC input (neutral ) TBB Power Confidential Page 24 of 66...
- Page 30 RS485 port of Solar Mate MPPT. Pull this communication cable through the hole at the right-top side of the Smart Box to implement connection. Carefully check the connections and make sure it is well connected. TBB Power Confidential Page 25 of 66...
-
Page 31: Installation Of Battery
In a series configuration, the battery bank has the same amp-hour rating as a single battery, but the overall voltage is equal to the sum of all individual batteries. TBB Power Confidential Page 26 of 66... - Page 32 BAT II must be the same. And the negative cable should be pulled out from the negative terminal of BAT II, and the positive cable should be pulled out from the BAT I (Figure 17). TBB Power Confidential Page 27 of 66...
-
Page 33: Connection Of External Cables
BAT II, the positive cable should be pulled out from the positive terminal of BAT III (Figure 18). Figure 18 Series-Parallel Connection 4.7 Connection of external cables The external connection terminal was located at bottom of Smart Box with marking. TBB Power Confidential Page 28 of 66... - Page 34 The wrong battery voltage could damage the system and it is out of warranty. Alphabet Explanation Alphabet Explanation PV input terminal block AC terminal block Battery negative (-) terminal AGS terminal block Battery positive (+) terminal Figure 19 Terminal Block of SMB-30L60, SMB-30M60, SMB-40S60 TBB Power Confidential Page 29 of 66...
- Page 35 User Manual of Solar Intelligent Energy System (SIES) Figure 20 Terminal Block of SMB-50M60, SMB-80S60 Figure 21 Terminal Block of SMB-80S60x2 Note: There are two Solar Mate MPPT in the SMB-80S60x2, therefore it has two independent PV inputs. TBB Power Confidential Page 30 of 66...
- Page 36 Isc caused by irradiance enhancement under certain condition. Please ensure the size of PV array matches the capacity of Solar Mate MPPT charge controller. Following Table 23 and Table 23 are the recommended models and sizes of PV array. TBB Power Confidential Page 31 of 66...
- Page 37 Choose the proper cable size (refer to Section 4.3) and follow polarity guide marked on the terminal block. To protect the PV module, PV combiner box is recommended. Secure the PV cables on terminals respectively to make sure they are tightly screwed. TBB Power Confidential Page 32 of 66...
- Page 38 Choose the right cable size (refer to Section 4.3), connect the AC output cable to AC output terminal block of Smart Box. Connectors are marked as “L” (Line), “N” (Neutral) and “PE” (Earth). Making sure they are tightly screwed. TBB Power Confidential Page 33 of 66...
- Page 39 Energier Pro bi-directional inverter and is out of warranty. Please connect the minus (-) and positive (+) cables of Voltage Sensor to the terminals of battery respectively (Figure 23). TBB Power Confidential Page 34 of 66...
- Page 40 Depending on different models of SIES, the terminal block of Automatic Generator Start device (AGS) terminal block might be located at different places, either inside of Smart Box, or inside of Energier Pro. TBB Power Confidential Page 35 of 66...
- Page 41 Three wires: needs two relays to control the generator. Relay 1 controls the “ON” and “OFF” of generator. Relay 2 control the “Start” and “Stop” of generator. Please refer to following Figure TBB Power Confidential Page 36 of 66...
-
Page 42: Install Gprs Antenna
4.9 Install the SIM Card The SIES system with GPRS function has to be equipped with a SIM card, which enables the SIES system to communicate with web-based remote monitoring & control platform. TBB Power Confidential Page 37 of 66... - Page 43 Open the front door of Smart Box, at the right-bottom corner of Cyber central monitor, there is a slot of SIM card. Insert the SIM card following the indication of proper direction (Figure 29). Figure 29 Installation of GPRS SIM card TBB Power Confidential Page 38 of 66...
-
Page 44: Operation And Configuration
5) Turn on the power switch of PV input. After one minute, Solar Mate MPPT will start to charge the connected battery and its LCD screen will display system status. 6) As soon as Cyber starts to display system status, please setup the battery parameters. TBB Power Confidential Page 39 of 66... -
Page 45: Configurations
Please switch off AC output before close the switch of Maintenance Bypass. Otherwise, a wrong operation will damage Energier Pro and is out of warranty. Before switch on Energier Pro, always make sure the Maintenance Bypass switch is on OFF position. TBB Power Confidential Page 40 of 66... -
Page 46: Switch Off The System
Switch OFF the circuit breakers of PV input, Solar Mate charge controller stops to charge the battery. Switch OFF the circuit breaker of battery, SIES system will be power off, and all equipment are to be turned off. TBB Power Confidential Page 41 of 66... -
Page 47: Periodic Maintenance
Clean the dust regularly in order to present the dust from blocking the ventilation hole. Inspect the wirings regularly and check whether they were secured tightly and check if there is any broken. TBB Power Confidential Page 42 of 66... -
Page 48: Central Monitoring And Control
Note: 1) Brightness adjustment: The brightness of Cyber’s LCD screen can be adjusted. Press and hold the ”LIGHT” button, the brightness will be changed accordingly. Release the button when the brightness is acceptable for you. TBB Power Confidential Page 43 of 66... -
Page 49: Information Displayed In Cyber
Antenna connection hole ( only available for WIFI or GPRS system) 6.2 Information displayed in Cyber The Cyber displays five categories of information, which are explained in Figure 32 and Table 27: Figure 32 Information to be displayed in Cyber TBB Power Confidential Page 44 of 66... - Page 50 Cancel the setting in setting mode System time: AM - morning, PM - afternoon In the process of online firmware update GPRS Signal System in “Setting” mode System in “Silent” mode WIFI Bluetooth TBB Power Confidential Page 45 of 66...
- Page 51 Indicates the Energy Flow from PV array to battery bank Energy flow bar Displays the daily PV harvest in KWh and total solar energy Solar Energy generated since installation in KWh 6.2.3 Energy Consumption Figure 35 Information area of Energy Consumption TBB Power Confidential Page 46 of 66...
- Page 52 Displays the daily energy consumption of AC sources in Energy KWh and total energy consumption of AC sources since Consumption installation in KWh Energy flow bar Indicates that either grid or generator is charging the battery TBB Power Confidential Page 47 of 66...
-
Page 53: System Configuration
Displays the ambient temperature and battery temperature in turn 6.3 System Configuration The following parameters of SIES system can be set through three ways: 1) Cyber; 2) SmartPhone App, 3) Web-based remote monitoring platform named TBB Energy Management Solution (TEMS) 1) System settings: Data, Time... -
Page 54: System Control
This will result in a weak cell which further reduces the overall capacity of battery. To improve the lifespan and performance of these non-sealed batteries, Energier Pro bi-directional inverter provides a manual equalization program (EQ) which can be put into operation as recommended by battery manufacturer. TBB Power Confidential Page 49 of 66... - Page 55 During equalization, the battery generates potentially flammable gases. Follow all the battery safety precautions listed in this guide. Ventilate the area around the battery thoroughly and ensure that there are no sources of flame or sparks in the vicinity. TBB Power Confidential Page 50 of 66...
- Page 56 2 to 4 months. Battery type: ONLY perform equalization to Flooded or OPZS batteries. Do not equalize Gel, AGM , Lithium-ion (LFP), Lead Carbon batteries. TBB Power Confidential Page 51 of 66...
-
Page 57: Wireless Communication
External 1.5m 6.5.1 Bluetooth Connection Turn on the Bluetooth of Smart Phone, run TBB APP and choose the series number of TBB Power’s products. . 6.5.2 GPRS Connection Insert the SIM card into the SIM card slot of Cyber. When SIES system is switched on, Cyber will enable GPRS communication automatically. -
Page 58: Firmware Update
The firmware update of SIES system can be realized via Bluetooth or web-based TEMS. The system components whose firmware can be updated are Cyber, Energier Pro, Solar Mate and MEDU. Please refer to the firmware update SOP (Standard Operating Procedure) for more details. TBB Power Confidential Page 53 of 66... -
Page 59: Specifications
Table 38 System Configuration of SIES (Part 3 of 3) Model SIES 5040S-60X2 SIES 6050S-60X2 SIES 8060S-60X2 Component Energier Pro CF5040S CF6050S CF8060S Solar Mate SP60-150 X2 SP60-150 X2 SP60-150 X2 Smart Box SMB-80S60X2 SMB-80S60X2 SMB-80S60X2 TBB Power Confidential Page 54 of 66... -
Page 60: Specifications Of Smart Box
Cables between SMB and Energier Pro DC input 375A/60Vdc 200A/60Vdc 126A/60Vdc 300A/60Vdc 250A/60Vdc 250A/60Vdc Pre-installed Battery MCB (3 pole 125A) (2 pole 100A) (2 pole 63A) (3 pole 100A) (2 pole 125A) (2 pole 125A) TBB Power Confidential Page 55 of 66... - Page 61 CF2060L CF2030M CF6050S CF6050S Energier Pro CF3020S CF5090M CF3090L CF3045M CF8060S CF8060S CF4030S MPPT Charge Controller SP60-150 SP60-150 SP60-150 SP60-150 SP60-150 SP60-150 x 2 Max PV size 0.9KW 1.8KW 3.6KW 3.6KW 3.6KW 7.2KW TBB Power Confidential Page 56 of 66...
-
Page 62: Trouble Shooting
New firmware exist 08302 Battery SOC is calibrating for the first time 08304 Note: 1) Combi#n: indicates that the fault is from Energier Pro 2) SP#n: indicates that the fault is from Solar Mate TBB Power Confidential Page 57 of 66... -
Page 63: Common Failure Analysis
Keep sufficient credit in the SIM card Solution b. Choose the another telecom operator which will be used in the Cyber c. Connect the antenna and make sure the cable is stretched out, not twined TBB Power Confidential Page 58 of 66... -
Page 64: Annex I：english Alphabets Displayed By Cyber
User Manual of Solar Intelligent Energy System (SIES) 9. Annex I：English Alphabets displayed by Cyber Table 41 English Alphabets displayed by Cyber Code Alphabet Code Alphabet Code Alphabet Code Alphabet TBB Power Confidential Page 59 of 66... -
Page 65: Annex Ii: Setting Codes And Functions
Cancel Cancel Cancel the factory reset Save Save Proceed the factory reset Will show the firmware version for Firmware version No. different system components 12V DC voltage 24V DC voltage 48V DC voltage TBB Power Confidential Page 60 of 66... - Page 66 User Manual of Solar Intelligent Energy System (SIES) TBB Power Co., Ltd. TBB Power GmbH Web: www.tbbpower.com Web: www.tbbpower.de Tel: +86-592-5212299 Tel: +49 (0)211 6413 7949 Fax: +86-592-5796070 Fax: +49 (0)211 6415 0003 Email: service@tbbpower.com Email: info@tbbpower.de TBB Power Confidential...