KLINDEX EXPANDER 2000 RX Instructions For Installation, Use And Maintenance Manual

Remote-control planetary grinding machine

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Remote-control planetary grinding machine
EXPANDER
2000 RX
Code
INSTRUCTIONS FOR INSTALLATION,
USE AND MAINTENANCE
Before installing and using the appliance, read this manual carefully and store it together
with the product.
THE FLOOR TREATMENT SPECIALIST SINCE 1988
WWW.KLINDEX.COM

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  • Page 1 THE FLOOR TREATMENT SPECIALIST SINCE 1988 Remote-control planetary grinding machine EXPANDER 2000 RX Code INSTRUCTIONS FOR INSTALLATION, USE AND MAINTENANCE Before installing and using the appliance, read this manual carefully and store it together with the product. WWW.KLINDEX.COM...
  • Page 2 To indicate operations that MUST NOT be performed. Keep the filter clean Tenere pulito il filtro www.klindex.com - Made in Italy...
  • Page 3: Important Safety Information

    WARNINGS connected to avoid any risk of electric – This manual belongs to Klindex S.r.l.. shocks or mechanical knocks. If this is Reproduction or transfer to third parties not possible, adequate cut-off devices of the contents of this manual is forbid- (such as switches) must be provided.
  • Page 4 – Using the appliance as a drive mecha- nism. – Using the appliance upside down or in an another inappropriate way. – Consuming alcohol or taking medication that may cause fatigue and/or drowsi- ness before or during the work shift. www.klindex.com - Made in Italy...
  • Page 5: Receiving The Product

    It must be disposed of in line with the legislation in force NOTICE The appliance must only be lifted using suitable lifting equipment such as an overhead crane, block and tackle, or fork- lift, capable of holding the load. www.klindex.com - Made in Italy...
  • Page 6: What Is Included

    ALWAYS accompany the EXPANDER RX. In the event of any damage or loss, request a copy from Klindex S.r.l. support. < 3 0 ° www.klindex.com - Made in Italy...
  • Page 7: Identifying The Product

    Products without an ID If you notice any damage to the equipment or that plate must be considered anonymous and potentially any equipment is missing, contact your authorised re- hazardous. tailer promptly. x - x x x www.klindex.com - Made in Italy...
  • Page 8: Familiarising Yourself With The Appliance

    – remote control that controls all functions – built-in batteries to move the appliance even when there is no electricity – QUICK ATTACK SYSTEM to change tools without us- ing a hammer or other tool. www.klindex.com - Made in Italy...
  • Page 9 14 Radio control battery charger 5 Lock 15 Air filter 6 Hour meter 16 Dummy connector (not electrically powered) 7 Emergency button 17 Appliance control plug 8 Inverter window 18 Radio transmitter 9 Radio control compartment 10 Display www.klindex.com - Made in Italy...
  • Page 10 OFF: transmitter off start the radio control. If the problem persists af- FLASHING: transmitter on but not running ter restarting, contact Klindex. ON: transmitter on and operating www.klindex.com - Made in Italy...
  • Page 11 1 Error A LED (red) OFF: receiver not electrically powered ON: receiver electrically powered 2 Stop A LED (red/green) 5 Working LED (blue) RED: receiver off GREEN: receiver on OFF: receiver not operating ON: receiver operating www.klindex.com - Made in Italy...
  • Page 12 For all grinding work, the product must be connected to an electrical pow- er supply; see section “Connecting to the power socket” on page 24 The battery lasts for a maximum of 1.5 hours depend- ing on the usage type. www.klindex.com - Made in Italy...
  • Page 13 There are three LEDs on the charger behind the elec- tric panel which indicate the level of charge of the ap- pliance battery: – Red light; battery flat – Orange light; battery charging – Green light; battery 100% charged www.klindex.com - Made in Italy...
  • Page 14 NOTICE The caster wheel must only be fitted to move the appliance a short distance with- in the working area or to move it from the vehicle it was transported to the work area. www.klindex.com - Made in Italy...
  • Page 15 – angle the plug on the electrical cable so that it lines up with the pins on the connector (4) – insert the plug without angling it, as shown in the figure – after checking that the plug is fully inserted, close the hooks (3). www.klindex.com - Made in Italy...
  • Page 16 – Make sure there are no people or ani- mals within the operating range of the appliance. WARNING Avoid any steep slopes as there is the risk the appliance could overturn. www.klindex.com - Made in Italy...
  • Page 17 MODE dium speed; lever down, minimum speed. – release the emergency button of the electric panel by turning it to the right DOWN – the "PLC ready" light activates. GRINDING TRANSPORT READY POWER OK MODE www.klindex.com - Made in Italy...
  • Page 18 If the radio control is not used for at least 3 min- utes, it will deactivate (the green TX LED goes off). To restore operation, press and hold the rest but- ton on the right side of the radio control for ap- proximately 3 seconds. PLANETARY www.klindex.com - Made in Italy...
  • Page 19: Manual Handling

    If the period of inactivity is to exceed one month, the both the operator and the appliance itself. battery must be removed from the radio control. To remove the battery, follow the instructions in sec- tion “Replacing the radio control battery” on page www.klindex.com - Made in Italy...
  • Page 20: Electrical Connections

    The height of the support can be adjusted; remove the cotter pin (3), raise or lower the rod until the re- quired position has been reached. Insert the cotter pin again. www.klindex.com - Made in Italy...
  • Page 21: General Information

    (connected to the phase relay) activates. The tester is set to the default settings. NOTICE If the power supply voltages are different from the set values, contact the supplier to intervene correctly on the appliance. www.klindex.com - Made in Italy...
  • Page 22 – release the emergency button by turning it to the ing. If the appliance is moving, or if it is in operation, right it will stop – reactivate the radio control following the procedure indicated previously. STOP www.klindex.com - Made in Italy...
  • Page 23 WARNING The appliance is in operation while the main dial is being checked. Pay careful at- tention. www.klindex.com - Made in Italy...
  • Page 24: Protective Clothing

    – condition of the surface. If it is smooth, grinding will be more difficult, if it is rough or damaged, grinding will be easier – the presence of any finishes or residues (for exam- ple, epoxy finish, adhesives and glue for tiles, etc.). www.klindex.com - Made in Italy...
  • Page 25 Velcro pad holder 240 PD05803 QUICK ATTACK Pad holder for trapezoids PL28001 240 QUICK ATTACK Bush hammer 240 QUICK UT010301 ATTACK UT025402 READY COOL www.klindex.com - Made in Italy...
  • Page 26 – turn the tool (6) to the right (or the left) until it locks. – type, hardness and state of the floor surface to be treated – tools used. HARDNESS OF THE FLOOR – repeat the operation for all the tools. ROTATION SPEED Fig. 1 www.klindex.com - Made in Italy...
  • Page 27: Starting And Stopping

    – the white Busy RF LED on the radio control receiver stops flashing and stays fixed on, the red Stop LEDs turn green and the Working LED activates www.klindex.com - Made in Italy...
  • Page 28 31) – select the direction of rotation of the planetary; - to the left, rotation starts in an anti-clockwise di- rection - middle, motor off - to the right, rotation starts in a clockwise direction www.klindex.com - Made in Italy...
  • Page 29 "OFF" – turn the "SWING" knob to the left to deactivate the – for additional safety, press the emergency button function or decrease the swing. on the electric panel and on the radio control. SWING www.klindex.com - Made in Italy...
  • Page 30 – select the direction of rotation of the planetary; - to the left, the planetary rotates in an anti-clock- wise direction - middle, motor off - to the right, the planetary rotates in a clockwise direction – manually move the appliance. www.klindex.com - Made in Italy...
  • Page 31 (middle). – to switch the appliance off, act on the main dial on the electrical panel and set it to "OFF" – for additional safety, press the emergency button on the electric panel. www.klindex.com - Made in Italy...
  • Page 32: Maintenance

    – Maintenance interventions on the appli- ance must only be carried out by suita- bly trained technicians. – If in any doubt or if you have any que- ries regarding maintenance interven- tions, contact the Klindex S.r.l. custom- er support. 10.2 Maintenance schedule INTERVENTIONS FREQUENCY...
  • Page 33 – check screw tightening – check the flexible joints. Using pressure washers or similar prod- ucts to clean the planetary gear and its planets. Use a sponge with water and detergent to clean the planetary and the planets. www.klindex.com - Made in Italy...
  • Page 34 Before putting the appliance away for storage, check that the caster wheel is fitted to avoid damaging the planetary, which remains in contact with the floor. See section “Fitting/removing the caster wheel” on page 17. www.klindex.com - Made in Italy...
  • Page 35: Troubleshooting

    If the operator the parameters pre-set for correct oper- unintentionally switches from REMOTE to LO- ation. Klindex S.r.l. is not liable for any damage caused by failure to observe the CAL, set o2-01 (LOCAL/REMOTE Key Function Selection) to "0"...
  • Page 36: Error Display

    U2-01 to go back to the display with the parameters. Contact Klindex and report the error messages of parameters U2-01 to U2-08 and U3-01 to U3-05. This information is needed in order to identify the cause of the any faults.
  • Page 37: Possible Faults And Solutions

    Make sure that all pins of the receiver connector are intact Yellow “!” LED flashes twice every 20 Radio control battery depleted seconds Yellow “!” LED flashes in an abnormal Contact Klindex and specify the number of flashes For any other faults, contact Klindex www.klindex.com - Made in Italy...
  • Page 38: Warranty Terms And Conditions

    – CONTACT THE KLINDEX CUSTOMER SUPPORT SERVICE, Via Tiburtina Valeria, 209 km, MANOPPELLO (PE) 65024, ITALY, TEL. (+39) 085 / 859 800 – 859 546 FAX (+39) 085 / 8599224 – customercare@klindex.it – Return the appliance to the Klindex support centre. The transportation costs are borne by the purchaser and must be paid in advance (cash on delivery not accepted).
  • Page 39 At the end of product life, remove the components safely and dispose of them responsibly, including recycling the batteries in compliance with the environmental regulations in force in the country in which the appliance is installed. www.klindex.com - Made in Italy...
  • Page 40: Spare Parts

    RoseQa M10 UNI6592 Vite TCEI M10x35 UNI5931 Vite TSEI M10X60 UNI 5933 Dado M10 DIN 985 (autobloccante) HG133701 Telaio sostegno baQerie EXP2000 HG1065902 Coperchio EXP2000 baQerie HG1065801 Coperchio EXP2000 1 MOTHG1023dx MotoriduQore 0,75Kw 1:227,20 EXP2000 1 www.klindex.com - Made in Italy...
  • Page 41 Cod.HG134601 N° Codice Descrizione TE16403 Telaio anteriore nudo 1 RTO029 Ruota anteriore EXP100 poliuretano Vite M14x35 UNI5931 4 ROSETTA UNI 6592 M14 Dado M14 UNI 5588 TE7801 Perno di fermo 3 HG1068201 Punta base exp2000 www.klindex.com - Made in Italy...
  • Page 42 ANELLO UNI 7435 20 TE49403 Perno ruoOni autoribaltamento con deviatore 2 TE42202 Distanziale ruoOno 4 CIG069 Pistone 1 LingueQa 12x8x63 UNI 6604-A Ghiera M40x1,5 DIN 981 CIG070 Anello guida TE58001 LingueQa 10x8x25 UNI 6604-A Vite TE M4x8 UNI5739 www.klindex.com - Made in Italy...
  • Page 43 Serbatoio olio Cod.SE3901 N° Codice Titolo Pz. SE04601 Corpo 1 SE04701 Tappo 1 Livello olio Spia Livello olio 1 Gruppo idraulico Cod.CIG042 N° Codice Descrizione Quant. CIG039 Pompa manuale basic 1 CIG040 Gruppo distribuzione idraulica 1 www.klindex.com - Made in Italy...
  • Page 44 SPARE PARTS Supporto quadro exp2000 Cod.HG133501 N° Codice Descrizione HG1066101 Supporto quadro EXP2000 MAN046 AnOvibrante D=40 H=30 M 8 RroseQa M8 UNI 6592 Dado autobloccante M8 DIN 985 12 Vite TCEI M10x45 UNI5931 www.klindex.com - Made in Italy...
  • Page 45 HG1062502 Distanziale 3 HG1067301 Forcella Telaio Exp2000 4032 Malla gomma HG1071401 Chiusura portatesta 1 VITE UNI 5739 M10x25 Dado M10 DIN 985 (autobloccante) Vite TE M14x80 UNI5737 RoseQa M12 DIN 6340 Dado autobloccante M12 DIN985 www.klindex.com - Made in Italy...
  • Page 46 Grano M5x8 UNI 5927 Grano M5x8 UNI 5927 HG1072501 Blocco finecorsa molle Exp2000 Pedaliera exp2000 Cod.HG134901 N° Codice Descrizione HG1071501 TelaioPedalina exp2000 1 TE13802 Piastra poggiapiedi Vite TE M10x45 UNI5739-zincata RoseQa M10 UNI6592 2 Dado M10 DIN 980 (autobloccante) www.klindex.com - Made in Italy...
  • Page 47 Supporto atenna rotante HG1072102 Tubo rotante HG1072201 Blocco tubo rotante HG1072301 Antenna cavo tubo EXP2000 1 Vite TCEI M6 x14 UNI5931 HG7311803 Perno Centrale Copiglia UNI 8833 - A3,5 HG7317801 Perno di regolazione con golfare www.klindex.com - Made in Italy...
  • Page 48 Look EXP Cod. HG135101 Testata 750 per Exp 2000 d=240 15kW dx N° Codice Descrizione RD7504 Kit RiduQore EXP Rinforzato PL015302 Planetario exp 750 rinforzato HG109002_mi Protezione 750 dx exp2000 HG126502 Portautensili 240 QA/Ready Look EXP www.klindex.com - Made in Italy...
  • Page 49 Protezion esterna sinistra centrale EXP2000 1 MAN192 Occhiello M5 Dado esagonale UNI5588 M5 Carter EXP2000DX Cod.HG109002_mir N° Codice Descrizione HG1012801_mir Protezione esterna destra 750 top HG1012902_mir Protezione eterna sinistra 750 top Dado esagonale UNI5588 M5 MAN192 Occhiello M5 www.klindex.com - Made in Italy...
  • Page 50 Protezione esterna destra 750 top HG1012902 Protezione eterna sinistra 750 top MAN192 Occhiello M5 Dado esagonale UNI5588 M5 Fascia paraschizziexp 750 cpl Cod.HG111501 N° Codice Descrizione HG1021401 Fascia paraschizziExp 750 HG111601 Catena filo2,2 n°maglie 15 con moscheQone 3 www.klindex.com - Made in Italy...
  • Page 51: Declaration Of Conformity

    • EN60204; EN60034 – 5; EN50081 – 1; EN50081 – 2 • Reference n° EM 000141 Person authorised to complete the technical file Klindex S.r.l. S.S. 5 Tiburtina Valeria, km 209 – 200 65024 Manoppello (PE), Italy www.klindex.com - Made in Italy...
  • Page 52 Given that the codes for component parts may vary, please attach a copy of the exploded-view diagram to the order form, indicating the component part to be ordered. As an additional support, you may also provide a pho- tograph of the material. Please send by e-mail to info@klindex.it or fax (+39) 085 8599224 www.klindex.com - Made in Italy...
  • Page 53 Please return the goods with the relevant transport document to be credited, addressed to: Klindex s.r.l. SS 5 Tiburtina Valeria km209+200 65024 Manoppello (PE) - Italy The material should arrive in good condition, not tampered with and, where possible, in the original packaging.
  • Page 54: Technical Notes

    TECHNICAL NOTES 19 Technical notes Date Operator Type of intervention www.klindex.com - Made in Italy...
  • Page 55: General Notes

    GENERAL NOTES 20 General notes Date Description www.klindex.com - Made in Italy...
  • Page 56 Manoppello (PE) Italy Tel +39 085 859 546 Fax +39 085 8599 224 www.klindex.com info@klindex.it Klindex S.r.l. reserves the right to change its products at any time without pri- or notice, with the aim of improving them, without compromising their main characteristics.

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