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Polaris Power P1000i Manual

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Polaris Power™
For your nearest Polaris dealer, call 1-800-POLARIS or visit www.polaris.com
Polaris Sales Inc., 2100 Hwy 55, Medina, MN 55340
Phone 1-888-704-5290
P1000i
P2000i
Failure to properly follow the instructions and precautions in
this manual can result in property damage, serious injury or
DEATH!
Part No. 9924212 Rev 01

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  • Page 1 Polaris Power™ P1000i P2000i Failure to properly follow the instructions and precautions in this manual can result in property damage, serious injury or DEATH! For your nearest Polaris dealer, call 1-800-POLARIS or visit www.polaris.com Polaris Sales Inc., 2100 Hwy 55, Medina, MN 55340 Phone 1-888-704-5290 Part No.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION................1 SAFETY .....................3 CONTROLS AND FEATURES............9 FIRST USE INSTRUCTIONS.............13 PRE-OPERATION INSPECTION............15 SAFE OPERATING PRECAUTIONS..........17 MAINTENANCE ................27 TRANSPORTATION AND STORAGE ..........33 GENERAL SPECIFICATIONS ............38 WIRE DIAGRAM ................41 TROUBLESHOOTING ...............43 WARRANTY..................47 MAINTENANCE LOG.................51...

  • Page 5: Introduction

    Welcome The engine exhaust from this product contains chemicals known to the State of California to cause Thank you for purchasing a Polaris Power Generator, cancer, birth defects, or other reproductive harm. and welcome to our world-wide family of Polaris owners.
  • Page 6 NOTE: Key information to clarify instructions. outlined in this manual. Please read the Polaris P1000i/P2000i Generator Owner’s Manual. This manual contains information essential to safe operation and proper maintenance of the generator. Anyone who operates the generator must read ALCOHOL OR DRUG USE the owner’s manual before operating the generator.

  • Page 7: Safety

    SAFETY SAFETY Safety Warnings and Precautions Before and During Operation • Preform all Pre-Inspection activities as shown on IMPORTANT SAFEY INSTRUCTIONS. SAVE THESE page 15 of this manual. Inspect and tighten all INSTRUCTIONS. parts regularly. Ensure the generator does not have any damaged, loose, or missing parts before use.
  • Page 8 SAFETY Operator Safety Fuel Safety Gasoline is highly flammable and explosive under certain conditions. Always use caution when Operating the generator with worn, damaged, or handling gasoline. malfunctioning components could result in serious injury or death. Never start the engine without •...
  • Page 9 Do not delay • P1000i or P2000i can be paralleled with another for any reason. P1000i or P2000i using the Polaris parallel kits.
  • Page 10 SAFETY Fire Safety Extension Cord Information • Read the manufacturer starting and running wattage details and operating instructions for the Generator exhaust system gets hot enough to ignite device(s) and appliance(s) that will be used. Often some materials and burn skin if touched. this information can be found in the owner's manual or on specification decals on the device or •...
  • Page 11 SAFETY Safety Labels and Locations Hot Exhaust Caution Safety and warning decals have been placed on the generator for your protection. Read and follow the instructions of the decals and warnings on the generator The hot exhaust caution is located on the muffler carefully.
  • Page 12 SAFETY NOTES...

  • Page 13: Controls And Features

    CONTROLS AND FEATURES CONTROLS AND FEATURES Generator Components: ITEM NOMENCLATURE DESCRIPTION Spark Plug Cap Remove the top to access the spark plug Control Panel Generator controls Air Filter Protects the air flow to the carburetor from becoming obstructed with debris Oil Dipstick Measures oil level in the engine Carburetor Vent Hose...
  • Page 14 CONTROLS AND FEATURES Control Panel Components: P1000i P2000i ITEM NOMENCLATURE DESCRIPTION Parallel Receptacles For use with proper Polaris Parallel kits SMART Throttle Switch Automatically reduces engine speed when loads are shut off or disconnected DC Fuse Protector Protects DC charging circuit from overloads...
  • Page 15 CONTROLS AND FEATURES Controls and Features Starter Recoil Grip Choke Lever Move the choke lever (H) to the START position when Do not allow starter grip to snap back against the starting a cold engine. Slowly move the choke lever to the generator.
  • Page 16 CONTROLS AND FEATURES Ground Terminal Low Oil Indicator The ground terminal (O) connects to the frame of the The low oil indicator (S) illuminates RED before the oil generator, metal parts that do not conduct current, and level falls below a safe limit and the detection system ground terminals of each receptacle.

  • Page 17: First Use Instructions

    FIRST USE INSTRUCTIONS FIRST USE INSTRUCTIONS Adding Engine Oil 5. Remove the dipstick and verify that the oil level is at the upper limit (B). Add additional oil and inspect the level as needed until the upper limit has been reached.
  • Page 18 FIRST USE INSTRUCTIONS Fuel Recommendation Adding Fuel Polaris recommends the use of 87 octane fuel or higher. 1. Remove the fuel tank cap (A). Do not use fuel containing more than 10% ethanol. Do not use gasoline containing methanol. IMPORTANT: Operating generator with obstructed fuel system will result in serious engine...

  • Page 19: Pre-Operation Inspection

    PRE-OPERATION INSPECTION PRE-OPERATION INSPECTION NOTE: Always perform the recommended pre- Carburetor operation inspections before each use. Always Inspect the choke lever operation. perform the inspections at the beginning of a project and when removing the generator from storage. Starting System Inspect the recoil starter operation.
  • Page 20 PRE-OPERATION INSPECTION NOTES...

  • Page 21: Safe Operating Precautions

    OPERATION Safe Operating Precautions 1. Remove the fuel tank cap (A). Fuel Recommendations Loosen The generator engine is certified to operate on regular unleaded gasoline with a pump octane rating of 87 or Tighten higher. Never use stale or contaminated gasoline or an oil / gasoline mixture.
  • Page 22 OPERATION Before Starting the Engine 3. For a cold engine start, position the choke lever to START. To restart a warm engine, leave the choke Read, understand, and follow the Safety Section of this lever in the RUN position. manual. DANGER Using a generator indoors CAN KILL YOU IN MINUTES.
  • Page 23 OPERATION Stopping the Engine AC Operation In case of emergency, position the engine switch to OFF to stop the engine. Under normal conditions, perform the following procedure. Before connecting a device or power cord to the 1. Shut off or disconnect all appliances connected to the generator, ensure it is in good condition.
  • Page 24 OPERATION 3. Turn on the device. NOTE: Typical wattages are listed in the table below. Before plugging any device into the generator, verify NOTE: If the generator is overloaded or if there is a the manufacturer-listed wattage on the device. short circuit in a connected appliance, the overload indicator (RED)
  • Page 25 OPERATION Power Management 1. Position the SMART throttle switch to OFF. ADDITIONAL RUNNING STARTING DEVICE (RATED) (SURGE) WATTS WATTS 2. Disconnect the vehicle ground cable from the negative (-) battery terminal. Paint Sprayer 1080 3. Plug the battery charging cable into the DC receptacle Radio (see “Controls and Features, Control Panel”).
  • Page 26 OPERATION 3. Unplug the battery charging cable from the DC Standby Power receptacle (see “Controls and Features, Control Panel”). 4. Connect the vehicle battery ground cable to the Improper connection to a building electrical system negative (-) battery terminal. can allow current from the generator to back feed into the utility lines.
  • Page 27 Any combination of two Polaris parallel ready generators 2. Turn off the two generators. can be connected such as a P2000i and a P1000i, two P2000i models, etc. There are two different parallel 3. Disconnect the parallel kits from the generators.
  • Page 28 OPERATION High Altitude Use carbon monoxide, oxides of nitrogen, and hydrocarbons. In addition, Polaris fuel systems utilize components and control technologies to reduce evaporative emissions. Carburetor Modification The U.S. and California Clean Air Acts When carburetor has been modified for high altitude Your engine has been designed to meet current operation, the air-fuel mixture will be too lean for low Environmental Protection Agency (EPA) and the...
  • Page 29 OPERATION Replacement Parts The emission control system on the engine was designed, built, and certified to conform to applicable emission regulations. We recommend the use of Polaris Genuine parts whenever maintenance is performed. These original-design replacement parts manufactured to the same standards as the original parts. The use of replacement parts that are not of the original design and quality may impair the effectiveness of the emission control system.
  • Page 30 OPERATION NOTES...

  • Page 31: Maintenance

    MAINTENANCE MAINTENANCE Maintenance Safety Importance of Maintenance NOTE: Maintenance, replacement, or repair of the emission components must be performed by a Personal safety is critical when attempting to service qualified engine repair technician using parts the generator. Improperly installed or adjusted certified to EPA standards.
  • Page 32 MAINTENANCE Periodic Maintenance • Always stop the engine before servicing. Disconnect all devices and extension cords to avoid receiving an electrical shock. • Periodic checks and maintenance are very important for keeping the generator in good condition. • Inspect, clean, lubricate, adjust, and replace parts as necessary. When inspection reveals the need for replacement parts, use Polaris Genuine parts available from your Polaris dealer.
  • Page 33 MAINTENANCE Removing the Maintenance Cover Fuel System Use the following steps to remove the generator maintenance cover and gain access to the inner components. Before performing any maintenance, the Gasoline is highly flammable and explosive, and can fuel tank cap vent lever and engine switch should be cause serious injury or death.
  • Page 34 MAINTENANCE storage or transport, or ON to run the generator. 3. Insert the dipstick (A) into filler neck, without screwing it in, to inspect the oil level. 4. Remove the dipstick and verify that the oil is at the upper limit (B). Add additional oil and inspect the level as needed until the upper limit has been reached.
  • Page 35 MAINTENANCE NOTE: Improper disposal of engine oil can be 2. Loosen the cover screw (A) and remove the air filter harmful to the environment and is unlawful. Properly cover (B). dispose of used oil. 6. Drain the used oil into a sealed container and take it to a recycling center.
  • Page 36 MAINTENANCE Spark Plug 2. Remove the spark plug cap (B). Spark Plug Inspection and Replacement Using a non-recommended spark plug can result in serious engine damage. Always use recommended spark plugs. 3. Clean any dirt from around the base of the spark plug. NOTE: In order to service the spark plug, a commercially available...

  • Page 37: Transportation And Storage

    TRANSPORTATION AND STORAGE TRANSPORTATION AND STORAGE Transportation Storage Storage Preparation Transporting the Generator Gasoline is highly flammable and explosive and can A hot engine or exhaust system can cause severe cause serious injury. Stop the engine and keep heat, burns ignite flammable material.
  • Page 38 TRANSPORTATION AND STORAGE Accessing the Fuel Tank 2. Add a suitable fuel stabilizer. 1. Position the fuel tank vent lever (A) to OFF (see Premium Carbon Clean / Fuel Stabilizer: “Controls and Features, Fuel Tank Vent Lever”) to P/N 2871326 reduce leakage possibilities.
  • Page 39 TRANSPORTATION AND STORAGE 7. Drain the gasoline from the carburetor through the 2. Remove the spark plug cap (A). attached drain hose (B) and into a suitable container. 8. Remove the top of the unit to access the spark plug, see Page 32.
  • Page 40 TRANSPORTATION AND STORAGE Removing from Storage NOTE: If the cylinder was coated with oil during storage preparation, the engine may smoke briefly at startup. This is normal. 1. Perform “Pre-Operation Checklist” (see “Pre- Operation Inspection” chapter). 2. If fuel was drained during storage preparation, fill tank with fresh gasoline (see “Operation, Refueling”).
  • Page 41 TRANSPORTATION AND STORAGE NOTES...

  • Page 42: General Specifications

    SPECIFICATIONS General Specifications ALTERNATOR Model P1000i P2000i Rated Frequency (Hz) Rated Voltage (V) Rated Current (A) 13.3 Max Current (A) 16.6 DC Output Voltage 12V (5A) Rated Output 900 W( 1600 W Maximum Output 1000 W 2000 W Phase Single...
  • Page 43 SPECIFICATIONS Polaris Lubricants and Maintenance Products ENGINE OIL PART NUMBER DESCRIPTION Polaris 5W-30 Generator Oil 2879383 (1 Quart) (32 oz.) GREASE / SPECIALIZED LUBRICANTS 2871329 Dielectric Grease (Nyogel™) ADDITIVES Premium Carbon Clean / Fuel Stabilizer 2871326 (12 oz.) (12 count)
  • Page 44 SPECIFICATIONS Modified coefficient table of ambient condition power The conditions of generator rated output: Altitude: 0 m Ambient temperature: 25° C Relative humidity: 30% Ambient modified coefficient: C (Relative humidity 30%) ° Altitude Ambient temperature ( 1000 2000 3000 4000 Note: When the relative humidity is 60%, the modified coefficient is C-0.01 When the relative humidity is 80%, the modified coefficient is C-0.02 When the relative humidity is 90%, the modified coefficient is C-0.03...

  • Page 45: Wire Diagram

    WIRE DIAGRAM...
  • Page 46 WIRE DIAGRAM NOTES...

  • Page 47: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING Troubleshooting Symptoms Engine Will Not Turn Over POSSIBLE CAUSE SOLUTION Take the generator to an authorized Polaris servicing Starter recoil damage dealer or refer to the service manual Take the generator to an authorized Polaris servicing Internal engine damage dealer or refer to the service manual Engine Turns Over, but Will Not Start POSSIBLE CAUSE...
  • Page 48 TROUBLESHOOTING Engine Backfires POSSIBLE CAUSE SOLUTION Weak spark from spark plug Inspect, clean, and / or replace spark plug Incorrect spark plug gap or heat range Set gap to specification or replace plug Old or non-recommended fuel Drain the fuel system and refuel Take the generator to an authorized Polaris servicing Incorrectly installed spark plug wires dealer or refer to the service manual...
  • Page 49 TROUBLESHOOTING POSSIBLE LEAN FUEL CAUSE SOLUTION Low or contaminated fuel Add fuel or drain the fuel system and refuel Kinked or plugged fuel tank vent Inspect and replace Low octane fuel Drain the fuel system and refuel Take the generator to an authorized Polaris servicing Carburetor jetting incorrect dealer or refer to the service manual POSSIBLE RICH FUEL CAUSE...
  • Page 50 TROUBLESHOOTING No Power at AC Receptacles POSSIBLE CAUSE SOLUTION Check the AC load; stop and restart the engine Output indicator is OFF, and overload indicator is ON Check the cooling air inlet; stop and restart the engine AC circuit protector tripped Check the AC load and reset circuit protector Replace or repair the power tool or appliance;...

  • Page 51: Warranty

    WARRANTY WARRANTY Limited Warranty Warranty Coverage and Exclusions: Limitation of Warranties and Remedies POLARIS Sales Inc., 2100 Highway 55, Medina, MN 55340 gives a THREE YEAR LIMITED WARRANTY for This POLARIS limited warranty excludes any failures that consumer use and a ONE YEAR LIMITED WARRANTY are not caused by a defect in material or workmanship.
  • Page 52 WARRANTY The exclusive remedy for breach of this warranty Outside the Country where your product was purchased: shall be, at POLARIS’ exclusive option, repair or If you are traveling temporarily outside the country where replacement of any defective materials, components, your product was purchased, you should take your or products.
  • Page 53 WARRANTY For exhaust emissions, emission-related components Notice include any engine parts related to the following systems: If your product is registered outside of the country where • Air-induction system it was purchased and you have not followed the • Fuel system procedure set above, your product will no longer be •...
  • Page 54 WARRANTY U.S.A. EPA Emissions Limited Warranty Any qualified repair shop or person may maintain, replace, or repair emission control devices or systems on THE EXCLUSIVE REMEDY FOR BREACH OF THIS your vehicle. POLARIS recommends that you contact an LIMITED WARRANTY SHALL authorized POLARIS dealer to perform any service that EXCLUSIVE OPTION OF POLARIS, REPAIR OR...

  • Page 55: Maintenance Log

    MAINTENANCE LOG Maintenance Log Present this section of your manual to your dealer each time your generator is serviced. This will provide you and future owners with an accurate log of maintenances and services performed. DEALER / DATE / HOURS SERVICE PERMORMED COMMENTS TECHNICIAN...
  • Page 56 MAINTENANCE LOG NOTES...
  • Page 57 AC Capacity 20 Fire Safety 6 AC Operation 19 First Use Instructions 13 AC Receptacle 12 Fogging the Engine 35 AC Receptacles, Photo 10 Fuel Line 29 Accessing the Fuel Tank 34 Fuel Recommendation 14 Adding Engine Oil 13 Fuel Recommendations 17 Adding Fuel 14 Fuel Safety 4 Adding Fuel Stabilizer 34...
  • Page 58 Overload Indicator, Photo 10 Parallel Operation 23 Periodic Maintenance Chart 28 Pre-Operation Checklist 15 Pre-Operation Inspection 15 Problems Affecting Emissions 24 Refueling 17 Registration 47 Removing Generator from Storage 36 Removing the Maintenance Cover 29 Safe Operating Precautions 17 Safety Labels and Locations 7 Safety Precautions 2, 3, 27 Signal Words and Safety Terms 2 SMART Throttle Switch 11...

This manual is also suitable for:

P2000i

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