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Spedo 2600 Operator's Manual

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Spedo 2600 Pinless Forms Cutter
1 |
S p e d o 2 6 0 0 O p e r a t o r M a n u a l
Spedo 2600 Pinless Forms Cutter Operator Manual
Operator Manual
Issue 5
Part Number SP 007 005
Spedo UK Limited
76 Woolmer Way
Bordon
Hampshire
GU35 9QF
ENGLAND
Telephone:
Fax:
Email:
Web:
+44 (0) 1420 487 447
+44 (0) 1420 477 827
spedo@spedouk.com
www.spedouk.com
S p e d o U K L t d
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  • Page 1 Spedo 2600 Pinless Forms Cutter Operator Manual Spedo 2600 Pinless Forms Cutter Operator Manual Issue 5 Part Number SP 007 005 Spedo UK Limited 76 Woolmer Way Bordon Hampshire GU35 9QF ENGLAND Telephone: +44 (0) 1420 487 447 Fax: +44 (0) 1420 477 827 Email: spedo@spedouk.com...
  • Page 2 Spedo 2600 Pinless Cutter Operator Manual Spedo 2600 Pinless Forms Cutter History Sheet Manual Issue Date Changes Incorporated March 2012 First Edition January 2013 Change of Address July 2013 Correction of Specifications May 2015 Addition of new functions May 2015...

  • Page 3: Copyright

    No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of Spedo UK Limited. Unpack Unpack the equipment and examine it thoroughly to ascertain whether any damage has occurred in transit.

  • Page 4: Safety Measures

    Spedo 2600 Pinless Cutter Operator Manual Spedo 2600 Pinless Forms Cutter Safety Measures This instruction manual contains certain WARNING and CAUTION notices which must be followed by the user to ensure safe operation and to retain the equipment in a SAFE condition.

  • Page 5: Table Of Contents

    Spedo 2600 Pinless Cutter Operator Manual Spedo 2600 Pinless Forms Cutter Table of Contents History Sheet ........................2 Copyright ......................... 3 Safety Measures ......................4 Table of Contents ......................5 GENERAL DESCRIPTION SECTION 1 INTRODUCTION ......................7 TECHNICAL DATA ......................8 DESCRIPTION OF OPERATION ..................
  • Page 6 Spedo 2600 Pinless Cutter Operator Manual Lowering and Adjusting the Pressure Wheel..........30 Setting Side Trimmers ..................32 Setting Centre Cutter ..................33 OPERATOR PANEL INSTRUCTIONS ................25 Mode Selection ....................34 Creating a Job ...................... 35 Editing a Job ......................36 Optical Mark Recognition (OMR) Operation ............

  • Page 7: General Description Section

    GENERAL DESCRIPTION ECTION INTRODUCTION The Spedo 2600 Pinless Forms Cutter is designed to produce cut sheets from continuous paper webs. In addition, the machine can also optionally trim away either or both margins and optionally centre cut the paper web.

  • Page 8: Technical Data

    The electrical equipment incorporated in this machine with EMC Directive (89/336/EEC amended by 91/236/EEC and 92/31/EEC), TUV Rheinland Certification & CE Certification. Finish: Spedo white main frame with graphite grey operator panel. Modes of Cut: Normal single cut, double (strip) cut or Twin-cut operation. Paper Weight:...

  • Page 9: Description Of Operation

    Spedo 2600 Pinless Cutter Operator Manual Width of Continuous Web: 510 mm (20inches) Feed Speed: Rotary control, continuously adjustable. Counter Type: Integrated multifunction batch counter. Power Requirements: Voltage: 230 V +/-10% Frequency: 50 Hz to 60 Hz. Power Consumption: 690 W (approx).

  • Page 10: Operation With A Printer Or Unwinder

    Operation with Web Control Devices. It is possible to run the 2600 Pinless Forms Cutter In-Line with a variety of input devices. Depending on the speed and application of the input device the correct interface unit can be configured using the examples below.
  • Page 11 Spedo 2600 Pinless Cutter Operator Manual Spedo 9400 Web Control Unit. The Spedo 9400 Web Buffer is an interface unit designed to allow the Spedo 2600 pinless forms cutter to be run in line with high speed continuous forms printers and unwinders.

  • Page 12: Modes Of Cut

    Spedo 2600 Pinless Cutter Operator Manual MODES OF CUT Introduction Forms can be cut either by a single cut or by a dual (double) cut as configured by the digital coding switch. The terminology used in the following explanation relates to Fig 1.5.
  • Page 13 Spedo 2600 Pinless Cutter Operator Manual 13 | S p e d o 2 6 0 0 O p e r a t o r M a n u a l S p e d o U K L t d...

  • Page 14: Setting The Form Depth

    Spedo 2600 Pinless Cutter Operator Manual Setting the Form Depth The principle of setting form depth is by line count. The machine motor is geared such that 1 revolution of the drive roller moves the paper web forward exactly 6 inches.
  • Page 15 Spedo 2600 Pinless Cutter Operator Manual Example 1. If you wished to cut a form of depth 11 inches from a continuous paper web, the line increment set-in must be a multiple of the denominator of the fractional value (in this example it is 4). 4 is...
  • Page 16 Spedo 2600 Pinless Cutter Operator Manual Example 2. If you wished to cut a form of depth 10 1/2 inches from a continuous paper web, the line increment set-in must be a multiple of the denominator of the fractional value (in this example it is 2).
  • Page 17 Spedo 2600 Pinless Cutter Operator Manual The values set on the digital code switches would be 12 126. With 1/16 in selected = 16 lines per inch, 16 x 10 160 lines 16/2 160 + 8 168 lines. The values set on the digital code switches would be 16 168.

  • Page 18: Setting The Strip Depth In Dual Cut Mode

    Spedo 2600 Pinless Cutter Operator Manual Setting the Strip Depth in Dual Cut Mode When in dual cut mode, the machine makes a cut immediately before and after a perforation, resulting in a strip being cut out. The strip depth value is set in terms of line increment on the Strip Depth switch.
  • Page 19 This unit is designed to control the height of the paper loop that forms between an out-feeding printer or collator and the associated in-feeding Spedo Forms Cutter. It also detects the overflow of paper out-feeding from the printer or collator that occurs if the Forms Cutter stops accepting paper infeed.
  • Page 20 Residual Current Device with your system, it must be a unit that has been specified for inverter use. Spedo UK recommends that only RCDs provided by Spedo UK are used. Spedo UK will not accept any responsibility for a system failure if an RCD from another supplier is used.

  • Page 21: Commissioning The System Section

    Spedo 2600 Pinless Cutter Operator Manual COMMISSIONING THE SYSTEM SECTION 2 INTRODUCTION he procedures given in this section should only be carried out by a competent trained service technician. Once the forms cutter has been declared ready to operate, the operating personnel should be made familiar with its safe operation.

  • Page 22: Installation Checks

    The putting into operation of the machine, especially the actuation of the cross-cut guillotine blade pre- supposes that the guillotine has been correctly installed by a Spedo trained technician. The manufacturer is not liable for damage caused by non-observance of the procedures given in this manual.
  • Page 23 Once satisfied that the forms cutter is operating satisfactorily, install any other ancillary equipment that is to form the system (all instruction manuals provided with Spedo equipment contain installation and operating instructions). Connect any system leads between the forms cutter and any ancillary units as necessary.

  • Page 24: Operating Instructions Section

    Spedo 2600 Pinless Cutter Operator Manual OPERATING INSTRUCTIONS SECTION 3 SUMMARY OF CONTROLS Paper Transport Deck The major operational components of the paper transport deck are identified on Fig 3.1. RESSURE HEEL SSEMBLY & B ENTRE UTTER LADES RANSPARENT ROTECTIVE...

  • Page 25: Operating Procedure

    Spedo 2600 Pinless Cutter Operator Manual OPERATING PROCEDURE The following procedure is given as a general guide only, laying out a suggested order of setting up and operating the guillotine. It is essential that the operator is familiar with all the controls as summarised in the beginning of this section.

  • Page 26: Summary Of Controls - Pushbuttons

    Spedo 2600 Pinless Cutter Operator Manual Spedo Spedo Spedo Spedo SP2300 SP2300 SP2300 SP2300 Select Mode: Select Mode: Select Mode: Select Mode: Standard Standard Enhanced Enhanced Standard Standard Enhanced Enhanced OPERATOR PANEL OPERATOR PANEL POWER POWER SWITCH EMERGENCY STOP SWITCH...

  • Page 27: Paper Loading

    Spedo 2600 Pinless Cutter Operator Manual Paper Loading Select required job from the JOB LIST page. Check the form length; if necessary adjust the form depth and strip depth using the on-screen digital coding keypad displayed on the touch panel.

  • Page 28: Preliminary Manual Cut Operation

    Spedo 2600 Pinless Cutter Operator Manual Preliminary Manual Cut Operation Press the START pushbutton. Check that the RED STOP pushbutton has extinguished. Press the In-Feed pushbutton and check that the leading edge of the paper web advances to the guillotine blade.

  • Page 29: Loading The Paper Web

    Spedo 2600 Pinless Cutter Operator Manual EED THE WEB BETWEEN THE FIRST TWO BARS AND TIGHTEN THE PAPER GUIDES IN PLACE LIGN THE INFEED BRUSHES AND TIGHTEN SO THAT THE PAPER IS HELD AGAINST THE INFEED PLATE UIDE FLAPS BEFORE IN...
  • Page 30 Spedo 2600 Pinless Cutter Operator Manual OAD THE WEB UNDER THE RAISED PRESSURE WHEEL ITH THE WEB LOADED LOWER THE PRESSURE HEAD USING RELEASE LEVER THE KNOB TO ADJUST THE PRESSURE IF NECESSARY Fig 2.2 Lowering and adjusting the pressure head.
  • Page 31 Spedo 2600 Pinless Cutter Operator Manual RESS THE DVANCE BUTTON TO ALIGN THE LEADING EDGE OF THE PAPER WEB TO THE EDGE OF THE FLAPS FTER SETTING UP HAS BEEN COMPLETE THE PAPER WEB SHOULD BE IN POSITION AS SHOWN ABOVE Fig 2.3 Aligning the Paper Web.

  • Page 32: Setting Side Trimmers

    Spedo 2600 Pinless Cutter Operator Manual DJUST RIMMER DJUST THIS FINE TUNE CONTROL UNTIL THE REQUIRED CUT POSITION IS ALIGNED WITH THE CUT MARK ON THE SIDE TRIMMER BLOCK OSITION NGAGED FOR UTTING NGAGE ISENGAGE THE SIDE TRIMMER ISENGAGE THIS LEVER FORWARD TO...

  • Page 33: Setting Centre Cutter

    Spedo 2600 Pinless Cutter Operator Manual AISING OWERING THE CENTRE CUTTER BLOCK O RELEASE THE CENTRE CUTTER BLOCK DEPRESS THIS LEVER DOWNWARDS AND MOVE CENTRE CUTTER TO THE REQUIRED POSITION NGAGING FOR RIGHT SIDE CUT NGAGING FOR LEFT SIDE CUT...

  • Page 34: Operator Panel Instructions

    Spedo 2600 Pinless Cutter Operator Manual Spedo 2600 Operator Panel Instructions. Initialisation. – The following screen will be displayed for a few seconds while the cutter initialises. Opening Menu. Select the required function from the opening menu. JOB LIST – Lists all save jobs as well as the standard DEFAULT screen.

  • Page 35: Creating A Job

    Spedo 2600 Pinless Cutter Operator Manual CREATING A JOB: After pressing JOB LIST on the opening menu the JOB LIST screen will be displayed. JOB 1 – DEFAULT will be listed along with any other saved jobs. JOB 1 – DEFUALT can be used when jobs are not required to be saved, and cannot be deleted.

  • Page 36: Editing A Job

    Spedo 2600 Pinless Cutter Operator Manual EDITING A JOB: Entering the page format. Select Increment value using the CHANGE button the scroll through the options. Enter the Form Depth by pressing the CHANGE button and entering the value on the numeric keypad.
  • Page 37 OMR SETUP: The Spedo 2600 Pinless Cutter requires a reference mark in order to maintain registration of the pinless web. This can be any edge of dark print which must be a minimum size of 2mm x 2mm. This mark can be anywhere on the form but must be repeated in the same place on every consecutive form.
  • Page 38 Spedo 2600 Pinless Cutter Operator Manual Entering the mark position: To enter the OMR OFFSET (the position of the registration mark) press the OMR OFFSET button. To measure the mark position you must first find the leading edge of the form you wish to cut. The OMR OFFSET is the distance from the edge of the form to the leading edge of the registration mark in millimetres or inches.
  • Page 39 ENABLE/DISABLE the OMR sensor: It is possible to run the 2600 Forms Cutter without using the OMR registration sensor active. This should only be done where small a quantity of unprinted stock needs to be run though during the setup process.
  • Page 40 Spedo 2600 Pinless Cutter Operator Manual Testing the mark position: Enable the OMR SENSOR. Load the paper and setup the form as described in fig 2.2 (page24). Whilst in single feed setup mode, press the infeed button to move the form to the CUT position.

  • Page 41: Adjusting The Omr Sensor

    Spedo 2600 Pinless Cutter Operator Manual Changing the cut position: The position of the cut can be fine-tuned by pressing the FINE TUNE buttons. The amount of adjustment relative to the OMR position can be seen next to OMR TRIM as a +/- value.
  • Page 42 Spedo 2600 Pinless Cutter Operator Manual COUNTER & BATCH MODE SET-UP: Enter the counter screen by pressing the CHANGE button in the bottom left hand corner of the screen. The Counter screen will now be displayed. Change the TARGET COUNT by pressing the CHANGE button and entering the required total into the numeric keypad.
  • Page 43 Spedo 2600 Pinless Cutter Operator Manual BATCH MODE 3: Conveyor Boost This batch mode is used for boosting the 8400 Conveyor; in this mode the conveyor will be set to full speed for the time period selected in MODE 3 TIME (this is selected by using the CHANGE button to scroll through the different values).
  • Page 44 Spedo 2600 Pinless Cutter Operator Manual Setting the Maximum Speed (M-SPD) It is possible to set the maximum speed of the cutter by using the SET M-SPD function on the operator screen. Press the SET M-SPD button and you will be asked to enter the supervisor password. This is set...
  • Page 45 Spedo 2600 Pinless Cutter Operator Manual MENU: From the menu screen you can access the USER SETTINGS, the MAINTENANCE screens and the PARTS CATALOGUE. USER SETTINGS Page 1. CUT BEFORE FEED: the operation of the cutter can be reversed. Press the CHANGE button to toggle the function ON / OFF.
  • Page 46 Spedo 2600 Pinless Cutter Operator Manual DELAY AFTER CUT: a small delay can be added after each cut. Press the CHANGE button to scroll through the options. CUT FORMS: this function allows the blade operation to be turned off. Press the CHANGE button to toggle ON / OFF.
  • Page 47 Spedo 2600 Pinless Cutter Operator Manual MAINTENANCE: From the maintenance screen the following information can be viewed. TOTAL FORMS – This is the amount of forms processed over the cutters life. TOTAL CUTS – This is the amount of cuts the cutter has done over its life.
  • Page 48 Spedo 2600 Pinless Cutter Operator Manual Press TWIN CUT to toggle the double blade option ON/OFF. (Note: Double blade must be fitted) -Press RESET FRAM VALUES to reset all user parameters (batch values etc.) -Press CLEAR SERVICE CUTS to reset CUTS SINCE LAST SERVICE to 0.

  • Page 49: Parts Catalogue

    Spedo 2600 Pinless Cutter Operator Manual PARTS CATALOGUE: Using the up and down buttons highlight the required part number and press the SELECT button to view the highlighted component. 49 | S p e d o 2 6 0 0 O p e r a t o r M a n u a l...

  • Page 50: Operational Maintenance Section

    Spedo 2600 Pinless Cutter Operator Manual OPERATIONAL MAINTENANCE SECTION 4 WARNINGS Before starting any preventive maintenance, ensure that the forms cutter has been disconnected from the main electrical supply. The angular blades on the side trimmers, the centre cutter and the cross-cutter are extremely sharp and care should be taken to protect fingers when the protective cover has been opened.
  • Page 51 Spedo 2600 Pinless Cutter Operator Manual Fig4.1 Cleaning & Lubrication Areas 51 | S p e d o 2 6 0 0 O p e r a t o r M a n u a l S p e d o U K L t d...

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