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Summary of Contents for Alfa IN SVAROG 105 PLASMA
- Page 1 PLASMA CUTTING MACHINE SVAROG 105 PLASMA OPERATING MANUAL ALFA IN a.s © www.alfain.eu SVAROG 105 PLASMA návod EN 01...
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Page 2: Table Of Contents
FIRST STEPS ..................19 CUTTING ....................21 10. TORCH CONNECTION SCHEMA ............23 11. MAINTENANCE ..................24 12. ERROR MESSAGES ................25 13. STATEMENT OR WARRANTY .............. 26 14. DISPOSAL ..................... 27 15. WARRANTY LIST .................. 27 ALFA IN a.s © www.alfain.eu... -
Page 3: Introduction
3/27 1. INTRODUCTION Dear consumer, ALFA IN a.s. Thank you for purchasing our product and we believe that you will be satisfied with our machine. The SVAROG 105 PLASMA machine is designed for cutting metals on the basis of modern technology of material cutting by means of a thin jet of plasma gas. -
Page 4: Safety
330 volts. The parameters of the torch comply with the ČSN EN 60974-7 standard, voltage class M. ALFA IN a.s © www.alfain.eu... - Page 5 Particularly hazardous fumes are produced when cutting material containing lead, beryllium, cadmium (cadmium-plated parts) and painted materials. Ultraviolet radiation and high temperatures also produce significant amounts of ozone and nitrogen oxides. ALFA IN a.s © www.alfain.eu...
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Page 6: Conditions Of Use
9. All interventions in the el. equipment as well as repairs (disassembly of the mains plug) may only be carried out by an authorized person. SVAROG 105 PLASMA is designed for mains voltage 3x400 V. The mains voltage and power input must correspond to the mains plug. -
Page 7: Technical Data
Cutting current (DC=100%) I 105 (95)* Cutting current (DC=60%) I 105 (105)* Max. Input pressure Working pressure (torch SVH-105) 5,0 - 5,5 Air consumption (torch SVH-105) l/min Arc ignition pneu-mechanic Current regulation continuous Protection IP 23 S ALFA IN a.s © www.alfain.eu... - Page 8 Recommended cutting speed for thicknesses (fine-grained steel) 32 mm mm/min 38 mm mm/min 50 mm mm/min Recommended maximum cutting speeds for thicknesses (fine grain steel) 6 mm mm/min 5600 12 mm mm/min 2450 20 mm mm/min 1300 25 mm mm/min ALFA IN a.s © www.alfain.eu...
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Page 9: Main Parts Of The Machine
Pic. 1 Main parts of the machine, front and rear view Pos. Description Quick connector - earthing cable Connector - remote control (CNC version only) Connector - torch Control panel Regulator with cleaner Air connection Network cable Main switch ALFA IN a.s © www.alfain.eu... - Page 10 The value is changed by turning the encoder V1 Gas test active when encoder V1 is pressed for 5 sec The value is changed by turning the encoder V1 Exit the gas test by briefly ALFA IN a.s © www.alfain.eu...
- Page 11 change units by turning encoder V1; the selection does not need to be confirmed, it will be saved automatically after 5 s of inactivity, the machine switches back to the cutting current setting ALFA IN a.s © www.alfain.eu...
- Page 12 The S mark indicates that the machine and torch are suitable for operations in environments with an increased risk of electric shock in accordance with EN 60974-1 CE mark declaration of the manufacturer's stairs with European directives and standards ALFA IN a.s © www.alfain.eu...
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Page 13: Acessories
5872 Bevel Tolls PT 40, 60, SCP 60, TH-70,125 7175 Circle cutting attachment - set SVH-105,125 5302 Air filter AT 1000 5304 Filter - set AT 1000 k SVAROG PLASMA S777c. Welding Helmet Barracuda S777C ALFA IN a.s © www.alfain.eu... -
Page 14: Hand Torch And Consumables
6.7 m to 12.7 m by purchase. (Extensions up to a total length of 16 m are available on request.) Pic. 4 SV-FIT system ALFA IN a.s © www.alfain.eu... - Page 15 For the best cut quality, it is necessary to use suitable sets of consumable parts. The individual assemblies by power and type, including order numbers, are listed in the table below. NAMES OF SVH BURNER PARTS Nozzle Nozzle body Cutting tip Diffuser Electrode ALFA IN a.s © www.alfain.eu...
- Page 16 16/27 You can use the SUPERLONG NOZZLE SET for cutting in very hard-to-reach areas, Pic. 7. Torch SVH-105 Pic. 6 Hand torch SVH-105 CONSUMABLE PARTS CONSUMABLE PARTS STANDARD 20-70 A CONSUMABLE PARTS STANDARD 80-105 A ALFA IN a.s © www.alfain.eu...
- Page 17 17/27 CONSUMABLE PARTS GROOVING 20-70 A CONSUMABLE PARTS GROOVING 80-105 A CONSUMABLE PARTS EXTENDED 20-70 A CONSUMABLE PARTS EXTENDED 20-70 A Parts with * are mounted on the burner upon delivery. ALFA IN a.s © www.alfain.eu...
- Page 18 Complete super long set 70A SVH-105 7166 Nozzle 20-70A 7163 Cutting tip 15-30A 7164 Cutting tip 45A 7165 Cutting tip 70A 7162 Ring A SVH 7161 Nozzle super long body 7160 Super long Electrode 5936 Diffuser (bal.2) ALFA IN a.s © www.alfain.eu...
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Page 19: First Steps
5. Connect the compressed air on connector A6 on the rear wall of the machine. 6. SVAROG 105 PLASMA has a pressure regulator A5 on the rear panel. 7. Set the pressure with the regulator on the rear panel of the machine to 5.5 bar. - Page 20 This would contaminate the entire pneumatic system and damage the burner. BALANCE AIR FILTER FOR SVAROG 105 PLASMA In order to achieve high cutting quality and to avoid serious faults on the torch, it is strongly recommended that a filter be always included in the inlet - Pic. 4.
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Page 21: Cutting
3 4. In case of cutting in the corner or around the corner (see Pic. 11), use the long electrode and cutting tip. The cutting power while using the Long cutting tip is decreased. ALFA IN a.s © www.alfain.eu... - Page 22 4. Bad contact between the work lead clamps and material. Note If the cutting arc does not penetrate the material perfectly, the sprayed material clogs the torch nozzle and reduces its service life. ALFA IN a.s © www.alfain.eu...
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Page 23: Torch Connection Schema
5. Worn electrode or nozzle. CAUTION If the electrode is fired deeper than 1.5 mm, it must be replaced. Max 15 Pic. 12 Pic. 13 Pic. 14 10. TORCH CONNECTION SCHEMA TORCH Pilot arc ALFA IN a.s © www.alfain.eu... -
Page 24: Maintenance
8. The person carrying out the servicing needs and repairs must know what to look at, what to look for and what to do. ALFA IN a.s © www.alfain.eu... -
Page 25: Error Messages
Incorrectly assembled burner consumables. Fix Low output pressure (below 2,7 bar) or no input pressure. Check the air supply. The torch button was pressed during start-up. It QR code is necessary to restart the machine. ALFA IN a.s © www.alfain.eu... -
Page 26: Statement Or Warranty
3. ALFA IN will repair or replace, at its discretion, any warranted parts or components that fail due to defects in material or workmanship within the warranty period. -
Page 27: Disposal
Information for users on the disposal of electrical and electronic equipment in the Czech Republic: ALFA IN a.s. as a producer, it places electrical equipment on the market and is therefore obliged to ensure the take-back, treatment, recovery and disposal of electrical waste.
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